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VAZ-2106 (1976-2006) VAZ-21061 (1976-2006)
  • Main
  • «Zhiguli»
  • VAZ-21061
  • Transmission
  • Rear axle
  • Replacing the pinion seal

Replacing the pinion seal (VAZ-21061)

            0

A damaged cuff can be replaced without removing the gearbox from the car. To do this, hang up the rear axle, drain the oil from the crankcase, remove the wheels and brake drums, and disengage the axle shafts from the differential gears. Disconnect the cardan shaft from the drive gear flange and move it to the side.

We determine the moment of rotation of the drive gear shaft, for which:

We determine the moment of rotation of the drive gear shaft, for which:


...we tightly wind a strong thread around the neck of the flange in several turns and attach a dynamometer to it. The force at which the flange begins to rotate uniformly, multiplied by the radius of the neck, will give the value of the required moment. We write down its value.

...we tightly wind a strong thread around the neck of the flange in several turns and attach a…


Having inserted two bolts into the holes of the flange and holding it with a mounting blade from turning, we unscrew the nut with a 27 key and..



Having inserted two bolts into the holes of the flange and holding it with a mounting blade from…


…we remove the flange from the splines of the main gear drive shaft.

The original is available on the online resource VAZbook.ru

…we remove the flange from the splines of the main gear drive shaft.


Using sliding pliers, remove the cuff.

Using sliding pliers, remove the cuff.


Using light hammer blows through a section of pipe of a suitable diameter, we press in a new cuff, having first coated its seating surface with Litol-24 grease.


Using light hammer blows through a section of pipe of a suitable diameter, we press in a new cuff,…


We install a new flange nut and gradually tighten it with a torque wrench to a torque of 12–26 kgf·m, periodically checking the shaft turning force with a dynamometer.

If the initial force was greater than or equal to 2.9 kgf (which corresponds to a moment of 6 kgf cm), then tighten the nut until the flange turning force is 0.5–1.0 kgf (1–2 kgf cm) greater than the initial one.

If the initial force was less than 2.9 kgf (6 kgf cm), then tighten the nut until a turning force of 2.9–4.3 kgf (6–9 kgf cm) is obtained.

If, when tightening the nut, the turning torque exceeds 9 kgf cm, then we disassemble the gearbox and replace the spacer sleeve.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-21061: Rear axle
Next articles

Removal and installation the rear axle
Replacing the axle shaft and its cuff
Rear axle oil change
Checking the rear axle for serviceability
Description of the rear axle design
Replacing the rear gearbox
Rear gearbox repair

More articles from other manuals on VAZ cars:
➠ Replacing the pinion seal VAZ-2101 (1970-1983)
➠ Replacing the gearbox pinion seal VAZ-21051 (1979-2010)
➠ Replacing the pinion seal VAZ-21213 (1994-2006)
➠ Replacing the camshaft seal VAZ-11113 (1996-2003)
➠ Main gear pinion seal — replacement VAZ-2107 (1982-2012)
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VAZ-2106 (1976-2006) 
  • General information
  • Vehicle device
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Supply system
  • Cooling system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Front suspension
  • Rear suspension
  • Wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and glass
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Engine electrics
  • Electrical circuits

 

VAZ-21061 (1976-2006) 
  • General information
  • Specifications
  • Troubleshooting
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and windows
  • Heating and ventilation
  • Electrical equipment
  • Equipment and devices
  • Engine electrics
  • Ignition system
  • Lighting and signaling

 

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