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VAZ-1111 «Oka» (1988-1996)
General information
Vehicle description
Overall dimensions of the car
Underhood space
Technical specifications
Passport details
Car door control
Hood lock control
Luggage compartment
Increased luggage compartment volume
Front seats
Vehicle controls
Instrument cluster
Ventilation and heating of the passenger compartment
Seat belts
Refueling a car
Vehicle device
General structure and technical characteristics of the car
Driver's controls, instruments and equipment
Seats, car interior upholstery, rubber seals
Body frame and attachments
Body mechanisms
Heating and ventilation of the car interior, windshield washers
The structure of a car engine
Crank-slider and balancing mechanisms
Gas distribution mechanism
Engine lubrication system
Engine cooling system
Engine power supply system
Air filter, carburetor drive, mufflers
Carburetor device
Carburetor operation
Clutch device
Clutch drive device
Gearbox device
Gear shift drive
Gearbox operation diagram
Front wheel drive
Front suspension device
Front suspension strut
Rear suspension, rear wheel hub, shock absorber
Steering device
Wheel brake mechanisms
Brake drive
Scheme of operation of braking systems
Power supplies
The structure and operation of the starter
Ignition system
Headlights and lanterns
Lighting and signaling lamp switches and relays
Windscreen cleaner
Additional electrical equipment and sound signal
Control devices and sensors
Electrical diagram of VAZ-1111 and VAZ-11113 cars
Vehicle operation
Safety requirements and operating recommendations
Preparing the car for operation
What you need to have in your car
Operation of the vehicle during the warranty period
Running in a car
Preparing the car for departure
Checking the wheels
Checking the coolant level
Checking the oil level in the engine crankcase
Checking the oil level in the gearbox housing
Checking the brake fluid level
Checking the fluid level in the windshield washer reservoir
Checking the fluid level in the rear door window washer reservoir
Starting the engine
Starting the engine from an external power source
Disconnecting and connecting the battery
Removal and installation the battery
Lifting a car
Wheel replacement
Cleaning the radiator
Replacing windshield wipers and cleaning washer jets
Replacing fuses
Towing a car
Maintenance
Checking the tightness of the power unit seals (with clutch and gearbox)
Checking the tightness of the cooling system
Checking the tightness of the power supply system
Checking the tightness of the brake system
Replacing the coolant
Checking the functionality of the thermostat
Changing engine oil and oil filter
Replacing the air filter element
Removal and installation the air filter
Cleaning the carburetor fuel filter and fuel pump mesh filter
Adjusting the carburetor and engine idle speed damper drives
Cleaning and flushing of crankcase ventilation system parts
Adjusting the alternator drive belt tension
Replacing the alternator drive belt
Setting the piston of the first cylinder to the TDC position of the compression stroke
Adjusting the tension of the camshaft drive belt
Replacing the camshaft drive belt
Checking and replacing spark plugs
Setting the ignition timing
Checking the exhaust system
Gearbox oil change
Checking the protective boots of the constant velocity joints and the gear shift rod joint
Checking the condition of the front and rear suspension parts
Checking the condition of the steering
Checking the steering wheel play
Checking the efficiency of the working brake system
Bleeding the brake system
Replacing brake fluid
Adjusting the brake pedal free travel
Checking the efficiency of the vacuum booster
Checking the pressure regulator
Replacing the front brake pads
Replacing rear brake pads
Adjusting the clearances between the brake shoes and the brake drum
Adjusting clearances in rear wheel hub bearings
Replacing grease in rear wheel hub bearings
Checking and adjusting the parking brake
Battery Maintenance
Charging the battery
Headlight adjustment
Replacing the interior light bulb
Replacing the low and high beam lamps
Replacing the parking light bulb
Replacing the front turn signal bulb
Replacing the side turn signal repeater bulb
Replacing the rear light bulbs
Replacing the license plate light bulb
Body lubrication points
Cleaning the drainage holes of the body
Car wash
Restoration of body paintwork
Preparing your car for winter use
Preparing for storing your car
Maintenance during vehicle storage
Removal a vehicle from storage
Tightening torques for threaded connections
Fuels and lubricants and operating fluids
Basic data for adjustments and control
Filling volumes
Lamps used in the car
Rolling bearing arrangement diagram
Oil seals used in automobile
Maintenance intervals
Applications
Tightening torques for threaded connections
Special tool for repair and maintenance
Fuel, lubricants and operating fluids used
Basic data for adjustments and control
Main rolling bearings
Main seals
Lamps used in the car
Power unit
Engine repair
General information about engines
Engine mount device
Crank mechanism design
The device of the balancing mechanism
The device of the gas distribution mechanism
Possible engine malfunctions
Removal and installation of the power unit
Removal and installation the cylinder head
Removal and installation the camshaft
Removal and installation the camshaft drive belt
Removal and installation the camshaft oil seal
Removal and installation the front crankshaft oil seal
Removal and installation the rear crankshaft oil seal
Removal and installation the balance shaft gear
Removal and installation of the connecting rod and piston group
Disassembly and assembly of the power unit
Disassembling the engine
Engine assembly
Disassembly and assembly of the cylinder block
Disassembly and assembly of the connecting rod and piston group
Disassembly and assembly of the cylinder head
Checking and repairing the cylinder block
Checking and repairing the connecting rod and piston group
Checking and repairing the crankshaft and flywheel
Checking and repairing the cylinder head
Checking and repairing the camshaft and its drive
Adjusting clearances in the valve drive mechanism
Adjusting the tension of the camshaft drive belt
Adjusting the alternator drive belt tension
Setting the ignition timing
Engine running-in after repair
Cooling system
Cooling system device
Removal and installation the radiator
Removal and installation the coolant pump
Disassembling and assembling the coolant pump
Checking and repairing the coolant pump
Checking and repairing an electric fan
Checking and repairing the radiator
Checking and repairing the thermostat
Replacing the coolant
Lubrication system
Lubrication system device
Removal and installation the oil pump
Disassembly and assembly of the oil pump
Checking and repairing the oil pump
Flushing of crankcase ventilation parts
Oil change
Supply system
Power supply system device
Removal and installation the fuel tank
Removal and installation the fuel pump
Removal and installation the air filter
Removal and installation the carburetor
Removal and installation the muffler
Disassembly and assembly of the fuel pump
Disassembly and assembly of the carburetor
Checking and repairing the fuel tank
Checking and repairing the fuel pump
Checking and repairing the carburetor
Setting the fuel level in the carburetor float chamber
Adjusting the carburetor trigger
Adjusting the carburetor drive
Adjusting engine idle speed
Adjusting the throttle valve positions
Transmission
Clutch
Features of the clutch device
Possible faults of the clutch and its drive
Removal and installation the clutch and its drive
Checking the technical condition and checking the clutch
Installing the clutch and its drive
Adjusting the clutch drive
Transmission
Features of the gearbox design
Possible gearbox malfunctions
Removal the gearbox
Disassembling the gearbox
Checking the technical condition of gearbox parts
Gearbox assembly
Selecting the differential bearing adjusting ring
Gearbox installation
Features of the front wheel drive device
Removal and installation the wheel drive
Disassembly and assembly of the wheel drive
Chassis
Front suspension and wheels
Features of the front suspension device
Possible faults of the front suspension
Determining the technical condition of suspension parts on a vehicle
Checking and adjusting wheel alignment angles
Removal and installation the front suspension
Testing the telescopic strut and shock absorber on the stand
Disassembly and assembly of a telescopic stand
Disassembly and assembly of suspension arms
Checking the technical condition of the front suspension
Rear suspension
Features of the rear suspension device
Possible faults of the rear suspension
Removal and disassembling the rear suspension
Disassembly and assembly of shock absorbers
Checking the technical condition of the rear suspension parts
Assembly and installation of the rear suspension
Checking and adjusting the clearance in the rear wheel hub bearings
Steering
Features of the steering device
Possible steering malfunctions
Checking the steering on a car
Removal and installation steering
Checking the gap between the rack stop and the nut
Disassembling the steering mechanism
Checking the technical condition of the steering mechanism
Steering gear assembly
Brake system
Features of the brake system
Features of the vacuum booster device
Features of the main brake cylinder
Features of the pressure regulator device
Features of the front wheel brake mechanism
Features of the rear wheel brake mechanism
Possible malfunctions of the brake system
Checking pipelines and connections
Checking the performance of the vacuum booster
Adjusting the brake drive
Adjusting the parking brake
Checking the performance of the pressure regulator on the car
Removal air from the hydraulic drive
Replacing brake fluid
Adjusting the clearance between the pads and the drum
Removal and installation the vacuum booster
Master Cylinder — Removal, Disassembly and Inspection
Pressure regulator — removal, disassembly and inspection
Front wheel brake mechanism — removal, disassembly and inspection
Rear wheel brake mechanism — removal, disassembly and inspection
Parking brake — removal and installation
Body
Exterior
Features of the frame structure and body plumage
Features of the front door device
Features of the rear doors
Features of the hood device
Features of the bumper and radiator grille design
Features of the windshield washer device
Possible bodywork faults
Checking and repairing the body frame and plumage
Repair of deformed surfaces
Removal and installation the front wing
Roof panel replacement
Replacing the rear panel
Front doors — removal, disassembly and adjustment
Tailgate — Removal and Installation
Removal and installation the hood
Removal and installation bumpers
Removal and installation the radiator grille
Removal and installation the outside rearview mirror
Replacement of windshield, side glass and tailgate
Polishing of the body paintwork
Repainting the body with synthetic enamel
Repairing paintwork damage
Anti-corrosion protection of the body
Interior
Features of the interior upholstery device
Features of the seating arrangement
Features of the heater device
Removal and installation roof lining
Removal and installation the front door trim and side panels
Removal and installation the instrument panel
Removal and installation seats
Removal and installation the interior heater
Disassembly and assembly of the heater
Electrical equipment
Engine electrics
Features of the battery device
Possible faults of the battery
Bringing a dry-charged battery into working condition
Keeping the battery in good working order
Features of the generator device
Rules for checking and operating the generator
Possible generator faults
Generator Checks
Removal and installation the generator
Disassembly and assembly of the generator
Features of the starter device
Possible starter malfunctions
Checking the starter on the stand
Starter repair
Checking the technical condition of starter parts
Features of the ignition system
Possible malfunctions of the ignition system
Checking the ignition system elements on a car
Testing ignition system elements on a stand
Removal and installation, disassembly and assembly of ignition system elements
Equipment and devices
Car electrical system diagram
Features of the device lighting and signaling
Possible malfunctions of lighting and light signaling
Adjustment and repair of lighting and light signaling devices
Windscreen wiper and washer
Possible malfunctions of the windshield wiper
Removal and installation the windshield wiper
Disassembly, assembly and inspection of the windshield wiper gear motor
Checking the windshield wiper relay
Rear window wiper, washer and heater, cigarette lighter
Electric fan motors
Features of the control devices
Removal and installation the instrument cluster
Disassembling and assembling the instrument cluster
Methodology for troubleshooting devices
Testing of devices and their sensors on the stand
VAZ-11113 «Oka» (1996-2003)
General information
Introduction to the guide
Exterior of the car
Underhood space
General information about the vehicle
Technical characteristics of the car
Vehicle Passport Data
Doors — opening and closing
Hood lock
Luggage compartment
Increased luggage compartment volume
Front seats — adjustment
Vehicle controls
Ventilation and heating of the passenger compartment
Seat belts
Refueling a car
Tightening torques for threaded connections
Fuels and lubricants and operating fluids
Basic data for adjustments and control
Filling volumes
Lamps used in the car
Rolling bearing arrangement diagram
Seals — designation and installation locations
Car service book
User manual
Safety requirements and operating recommendations
Preparing the car for operation
What you need to have in your car
Operation of the vehicle during the warranty period
Running in a new car
Preparing the car for departure
Checking the wheels
Checking the coolant level
Checking the oil level in the engine crankcase
Checking the oil level in the gearbox housing
Checking the brake fluid level
Checking fluid levels in washer reservoirs
Starting the engine
Starting the engine from an external power source
Disconnecting and connecting the battery
Removal and installation the battery
Lifting a car
Wheel replacement
Cleaning the radiator
Replacing windshield wipers and cleaning washer jets
Replacing fuses
Towing a car
Maintenance
Checking for possible oil leaks
Checking the tightness of the cooling system
Checking the tightness of the power supply system
Checking the tightness of the brake system
Replacing the coolant
Checking the functionality of the thermostat
Changing engine oil and oil filter
Replacing the air filter element
Removal and installation the air filter
Cleaning the carburetor fuel filter and fuel pump filter
Adjusting the carburetor and engine idle speed damper drives
Cleaning and flushing of crankcase ventilation system parts
Adjusting the alternator drive belt tension
Replacing the alternator drive belt
Setting the piston of the first cylinder to the TDC position of the compression stroke
Adjusting the tension of the camshaft drive belt
Replacing the camshaft drive belt
Checking and replacing spark plugs
Setting the ignition timing
Checking the exhaust system
Gearbox oil change
Checking the protective covers of the hinges
Checking the condition of the front and rear suspension parts
Checking the condition of the steering
Checking the steering wheel play
Checking the efficiency of the working brake system
Bleeding the brake system
Replacing brake fluid
Adjusting the brake pedal free travel
Checking the efficiency of the vacuum booster
Checking the pressure regulator
Replacing the front brake pads
Replacing rear brake pads
Adjusting the clearances between the brake shoes and the brake drum
Adjusting clearances in rear wheel hub bearings
Replacing grease in rear wheel hub bearings
Checking and adjusting the parking brake
Battery Maintenance
Headlight adjustment
Replacing lamps
Body lubrication
Cleaning the drainage holes of the body
Car wash
Restoration of body paintwork
Preparing your car for winter use
Car storage
Power unit
Engine repair
Setting the piston of the first cylinder to the TDC position of the compression stroke
Adjusting valve clearances
Replacing the camshaft drive belt tension roller
Replacing the camshaft drive belt
Adjusting the camshaft drive belt tension
Replacing the cylinder head gasket
Replacing the camshaft seal
Replacing valve stem seals
Replacing the oil pan gasket
Replacing the front crankshaft oil seal
Replacing the rear crankshaft oil seal
Cylinder head repair
Lapping valves
Removal and installation of the power unit
Disassembling the engine
Engine parts defect detection
Engine assembly
Cooling and lubrication system
Replacing the oil pump oil receiver
Removal and installation the oil pump
Oil pump repair
Replacing the cooling system radiator
Replacing the water pump
Replacing the cooling system thermostat
Replacing the electric motor of the radiator fan of the cooling system
Fuel system
Removal and installation the air filter
Checking the fuel pump
Removal and installation the fuel pump
Fuel pump repair
Replacing the traction and adjusting the throttle drive
Replacing the traction and adjusting the air damper drive
Removal and installation the carburetor
Carburetor repair
Adjusting the carburetor trigger
Adjusting the fuel level in the carburetor float chamber
Adjusting engine idle speed
Replacing the fuel tank
Replacing the fuel level indicator sensor
Exhaust system
Exhaust system — general information
Replacement of suspension cushions of exhaust system units
Replacing the exhaust pipe
Replacing the main muffler
Replacing the additional muffler
Replacing the exhaust pipe
Transmission
Car gearbox
Removal and installation the gearbox
Disassembly and assembly of the gearbox
Secondary shaft repair
Synchronizer repair
Primary shaft repair
Differential repair
Selecting the differential bearing adjusting ring
Gear selection mechanism repair
Replacing gearbox seals
Replacing the gear shift lever axle bushings
Gear Shift Lever Repair
Adjusting the gear shift drive
Clutch and drive shafts
Clutch repair
Replacing the clutch release bearing
Replacing the clutch release fork
Replacing the guide bushing
Replacing the clutch and brake pedal bushings
Replacing the clutch cable
Adjusting the clutch drive
Removal and installation front wheel drives
Replacement of constant velocity joints
Chassis
Front suspension
Removal and installation a telescopic stand
Repair of telescopic stand
Replacing the ball joint
Replacing the front suspension arm
Replacing the stretch
Replacement of anti-roll bar components
Replacing the front wheel hub bearing
Rear suspension
Replacing the shock absorber
Replacing the suspension spring
Replacing the rear wheel hub bearings
Adjusting clearances in the rear wheel hub bearings
Removal and installation the rear suspension beam
Steering
Removal and installation the steering wheel
Replacing the intermediate steering shaft
Replacing steering shaft bearings
Tie Rod End — Design Description
Replacing the tie rod end
Replacing the ball joint protective cover
Removal and installation the steering gear
Replacing the steering rod
Brake system
Removal and installation the front caliper
Front Caliper Repair
Replacing the front brake disc
Replacing the front guide pin protective covers
Repair of rear brake drum
Replacing the rear wheel cylinder
Wheel cylinder repair
Replacing the vacuum booster
Removal and installation the master brake cylinder
Repair of the main brake cylinder
Removal and installation the pressure regulator
Pressure regulator repair
Replacing brake hoses
Replacing brake pipes
Replacing the parking brake cable
Repair of the parking brake lever
Adjusting the parking brake
Adjusting the clearances between the brake shoes and the brake drum
Body
Exterior
Removal and installation the front bumper
Removal and installation the rear bumper
Front Fender Replacement
Removal and installation the radiator grille
Replacing the hood
Replacing the hood lock
Replacing the hood lock drive rod
Adjusting the position of the hood lock
Replacing the outside rearview mirror
Interior
Replacing the interior rearview mirror
Removal and installation the front seat
Replacing the front seat runners
Removal and installation the rear seat
Replacing seat belts
Removal and installation the instrument panel
Removal and installation the heater
Heater repair
Removal and installation sun visors
Doors and locks
Removal and installation door trim
Replacing glass in the side door
Replacing the door window regulator
Replacing the side door
Replacing the side door lock actuator cylinder
Replacing the inside handle of the side door lock
Replacing the side door lock
Adjusting the side door lock
Removal and installation the rear door
Replacing the rear door lock
Adjusting the position of the rear door lock
Electrical equipment
Equipment and devices
Removal and installation the fuse box
Checking and replacing the relay
Removal and installation the instrument cluster
Replacement of control lamps and backlight lamps
Checking and replacing devices
Replacing the speedometer drive cable
Replacing the Parking Brake Indicator Lamp Switch
Replacing switches on the instrument panel and their backlight bulbs
Replacing the brake light switch
Replacing the reverse light switch
Replacing the door switch for the interior light
Replacing the steering column switch
Removal and installation the windshield wiper
Windshield wiper repair
Windshield Washer Pump Replacement
Removal and installation the rear door glass wiper
Replacing the rear door glass washer pump
Car electrical system diagram
Lighting and signaling
Headlight replacement
Replacing the turn signal
Replacing the side turn signal repeater
Replacing the rear light
Replacing the rear fog light
Replacing the license plate light
Replacement of interior light
Adjusting and replacing the sound signal
Engine electrics
Removal and installation the generator
Generator repair
Replacing the brush holder with voltage regulator
Checking the voltage regulator and rectifier unit
Replacing the capacitor
Adjusting the alternator drive belt tension
Starter — removal and installation
Starter repair
Ignition system
Setting the ignition timing
Checking the spark timing sensor
Removal and installation the spark timing sensor
Repair of the spark timing sensor
Checking and replacing the ignition coil
Switch replacement
Checking the ignition switch
Removal and installation the ignition switch
Ignition Switch Repair
VAZ-2101 «Zhiguli» (1970-1983)
General information
Vehicle description
«Zhiguli» is the fruit of technical progress
Technical characteristics of Zhiguli cars
Vehicle device
General information about Zhiguli cars
Technical characteristics of Zhiguli cars
The structure of the Zhiguli cars VAZ-2101, VAZ-2102 and VAZ-2103
Controls and instruments
The structure of the car body and its parts
General structure of a car engine
Crank and valve timing mechanisms
Engine power supply system. Fuel supply, air supply and exhaust gas discharge
Engine lubrication system
Engine cooling system
Carburetor device
Description of the carburetor operation
Clutch device
Clutch release drive
Gearbox device
Gear shift mechanism
Cardan transmission
Rear axle and final drive
Steering system
Front suspension
Rear suspension
Hydraulic shock absorbers
Wheel and tire structure
Brake system
Front wheel brakes
Rear wheel brakes
Brake operation diagram
Electrical equipment wiring diagram
Power supplies
Starter device
Ignition system
Car headlights device
Light signaling lanterns
Indoor and outdoor lighting fixtures
Switches and relays for lighting and light signaling lamps
Sound signals
Windscreen wiper and washer
Additional electrical equipment
Instrument cluster of VAZ-2101 and VAZ-2102 cars
Control devices of the VAZ-2103 car
Control instrument sensors
Vehicle operation
You bought a new car
Starting a car engine
You got in the way
The car's «agility» and its «appetite»
Features of maintenance and routine repairs
How to ensure safety when driving
Necessary spare parts
Some tips for a novice car enthusiast
Winter parking of the car
Preparing your car after winter storage
Extending the life of your car is in your hands
Washing a car is a serious matter!
Car body polishing
Protecting your car from corrosion
Maintenance
Seriously about maintenance
Changing the oil in the engine and units
Topping up or replacing operating fluids
Avoid leaks of gasoline, oils and liquids
Ensure normal operation of mechanisms and systems
Fan, water pump, generator drive belt tension
Valve timing mechanism
Gap between breaker contacts
Setting the ignition timing
Replacement and maintenance of spark plugs
Carburetor adjustment
Checking and adjusting the clutch
Brake condition check
Checking the wheel suspension
Front wheel bearings and hubs
Shock absorbers, anti-roll bars, reaction rods and joints
Lighting and signaling devices
Checking engine and chassis mounts
Tightening torques for the most critical threaded connections
Main malfunctions
General information about vehicle malfunctions
Difficulty starting the engine
The engine runs unsteadily at idle speed and when driving
The engine runs unstably at high crankshaft speed
The engine does not develop full power and does not have sufficient throttle response
Extraneous knocking sounds appeared in the engine
Increased oil consumption
Coolant disappearing
Incomplete clutch disengagement
Incomplete clutch engagement
Increased noise when disengaging the clutch
Cardan transmission faults
Rear axle faults
Wheel suspension faults
Tyre faults
Brake malfunctions
Electrical equipment faults
Battery and generator faults
Starter malfunctions
Windscreen wiper motor malfunctions
Heater motor malfunctions
Cooling system fan malfunctions
Horn malfunctions
Lighting and light signaling faults
Body damage
Removal and installation seats
Removal of small dents and restoration of paintwork
Applications
Tightening torques for threaded connections
Fuel, lubricants and operating fluids used
Main seals used in automobiles
Main rolling bearings used in automobiles
Electric lamps used in automobiles
Basic data for adjustments and control
Power unit
Engine repair
Description of the VAZ-2101 car engine
Engine mount
Design features of the cylinder block
Checking the technical condition and repairing the cylinder block
Design features of pistons and connecting rods
Checking the technical condition and repair of pistons and connecting rods
Design features of the crankshaft and connecting rods
Checking the technical condition and repairing the crankshaft and connecting rods
Design features of the cylinder head and valve mechanism
Removal, disassembly, assembly and installation of the cylinder head
Checking the technical condition of cylinder head parts and their repair
Design features of the camshaft
Disassembly and assembly operations of the camshaft
Checking the technical condition and repairing the camshaft
Possible engine malfunctions
Removal and installation the engine
Disassembling the engine
Engine assembly
Engine adjustments
Engine running-in after repair
Cooling and lubrication system
The design and operation of the cooling system
Coolant pump — inspection and repair
Radiator — removal and inspection
Checking the Thermostat
The structure and operation of the lubrication system
Removal and installation the oil pump on a car
Disassembly and assembly of the oil pump
Checking parts and repairing the oil pump
Supply system
The structure and operation of the fuel system
The structure and operation of carburetors
Device of the exhaust gas system
Fuel tank — removal and installation
Fuel pump — inspection, disassembly and installation
Carburetor — removal and installation
Carburetor — disassembly and technical condition check
Assembling the carburetor setting the fuel level in the float chamber
Carburetor adjustments
Transmission
Clutch
General description of the transmission
Clutch design and operation
Removal and installation the clutch
Clutch control
Removal and installation the master and slave cylinders of the clutch release drive
Disassembly, repair, inspection and assembly of the master and working cylinders
Adjusting the hydraulic clutch release drive
Bleeding the clutch release hydraulic drive
Possible faults of the clutch and its drive
Transmission
The device and operation of the gearbox
Removal and installation the gearbox
Disassembly and assembly of the gearbox
Checking the technical condition of gearbox parts
Possible gearbox malfunctions
Cardan gear
Cardan transmission device
Removal and installation the cardan transmission
Disassembling the cardan transmission
Checking the technical condition of the cardan shaft without disassembling
Checking the technical condition of the cardan shaft after disassembly
Assembly of the cardan transmission
Possible malfunctions of the cardan transmission
Rear axle
The structure and operation of the rear axle
Removal and installation the rear axle
Disassembly and assembly of the rear axle
Checking the rear axle beam
Rear axle beam straightening
Checking the technical condition of the axle shafts
Disassembly and assembly of axle shafts
Measuring the axial play of the axle shaft on a vehicle
Determining the technical condition of the gearbox on a vehicle
Removal and installation the final drive gearbox
Disassembling the main gear reducer
Checking the technical condition of gearbox parts
Assembly of the main gear reducer
Replacing the pinion seal
Possible malfunctions of the main transmission
Chassis
Front suspension
The structure and operation of the front suspension
Determining the technical condition of the front suspension on a car
Checking and adjusting the front wheel alignment angles
Replacing grease in front wheel hub bearings
Removal and installation the front suspension
Disassembly and assembly of suspension units
Checking the technical condition of the front suspension parts
Replacing rubber-metal hinges on removed levers and on the vehicle
Rear suspension
The structure and operation of the rear suspension
Removal and installation the rear suspension
Checking the technical condition of the rear suspension
Possible malfunctions of wheel suspensions
The structure and operation of shock absorbers
Checking the shock absorber on the stand
Disassembly and assembly of the shock absorber
Checking the technical condition of shock absorber parts
Steering
The structure and operation of the steering system
Checking and adjusting the steering on a car
Removal and installation the steering gear
Disassembly and assembly of the steering mechanism
Checking and repairing steering gear parts
Steering rod repair
Repair of the pendulum lever
Possible steering malfunctions
Brake system
The structure of the braking system
The structure and operating principle of the master brake cylinder
Removal, disassembling and checking the master brake cylinder
Hydraulic drive reservoir device
Removal, disassembly and installation of the hydraulic drive reservoir
Brake pedal assembly device
Removal and installation the brake pedal assembly
Disassembly and assembly of the brake pedal unit
Checking and repairing the brake pedal assembly
The design and operation of the brake pressure regulator
Checking the performance of the pressure regulator
Removal and installation the pressure regulator
Disassembly, inspection of parts and assembly of the pressure regulator
Adjusting the free travel of the brake pedal, bleeding air from the hydraulic drive
The design and operation of the front wheel brakes
Removal and installation front wheel brakes
Disassembly, inspection of parts and assembly of front wheel brakes
The structure and operation of the rear wheel brakes
Disassembly, assembly and installation of rear wheel brakes
Checking the rear wheel brake components
Adjusting the clearance between the pads and the rear brake drum
Design and operation of the parking brake
Parking brake repair
Possible brake faults
Body
Exterior
General structure of the car body
Checking and repairing the body frame
Front Fender Replacement
Replacing the rear wing of VAZ-2101 and VAZ-21011 cars
Replacement of roof panel of VAZ-2101 and VAZ-21011 cars
Replacing the rear panel
Front panel replacement
Replacement of the trunk floor, fuel tank floor and trunk side members
Replacing door thresholds
Windscreen Frame Panel Replacement
Body pillar repair
Repair of the front suspension compression buffer bracket and front strut
Repair of the rear suspension crossbar bracket
Repair of deformed surfaces
Hood, trunk lid, bumpers — device
Hood, trunk lid, bumpers — inspection and repair
Car door structure
Checking and repairing doors
Body glazing and windshield washer
Possible malfunctions of doors and fittings
Body paintwork
Anti-corrosion protection of the body
Sealing of car body
Thermal and noise insulation of the car body
Interior
Interior trim
Removal the roof lining
Installing roof lining
Removal and installation of rear side trims of VAZ-2102 and VAZ-21021 cars
Instrument panel — device and removal
Front seat arrangement
Rear seat arrangement
Repair and replacement of seats
The device and operation of the heater and exhaust ventilation
Checking and repairing the heating and ventilation system
Electrical equipment
Engine electrics
Battery design
Keeping the battery in good working order
Possible faults of the battery
The device and operation of the generator
Rules for checking and operating the generator
Possible malfunctions of the generator set
Generator Checks
Generator repair
The device and operation of the voltage regulator
Checking and adjusting the voltage regulator
Troubleshooting a Voltage Regulator
Voltage Regulator Repair
Battery charge indicator lamp relay
The structure and operation of the starter
Possible faults starter
Checking the starter on the stand
Disassembling and assembling the starter
Checking the technical condition and repairing the starter
The structure and operation of the ignition system
Checking the ignition system components
Possible malfunctions of the ignition system
Equipment and devices
Wires, fuses and electrical equipment diagram
The device and operation of lighting and light signaling
Headlight adjustment
Replacing headlight bulbs
Removal the turn signal and headlight switch
Possible malfunctions of lighting and light signaling
The structure and operation of the windshield wiper
Possible malfunctions of the windshield wiper
Windshield wiper repair
Heater electric motor
Sound signals
Nomenclature and characteristics of control and measuring instruments
Possible malfunctions of control and measuring instruments
Checking control and measuring instruments
Repair of control and measuring instruments
VAZ-21011 «Zhiguli» (1974-1983)
General information
Specifications
Main overall dimensions of the VAZ-2101 car
Main overall dimensions of the VAZ-21011 car
Main overall dimensions of the VAZ-2102 car
Technical characteristics of cars
Tightening torques for threaded connections
Tools for car repair and maintenance
Fuels, lubricants and operating fluids used
Basic data for adjustments and control
Operation and maintenance
Controls and instruments
Ignition switch
Interior ventilation and heating controls
Starting the engine
Vehicle movement
Braking and parking
Correction of ignition timing angle
Precautions when operating a vehicle
Car body care
Car storage
Vehicle maintenance
Car lubrication scheme
Cleaning, testing and adjustment scheme
The design difference between the VAZ-21011 and the VAZ-2101
Features of the design and repair of the VAZ-21011 engine
Features of the device and repair of electrical equipment VAZ-21011
Windshield washer pump VAZ-21011
The design difference between the VAZ-21013 and VAZ-21011
The design difference between the VAZ-2102 and VAZ-2101
Features of the design and repair of VAZ-2102
Features of the design and repair of VAZ-21021 and VAZ-21023
Power unit
Engine repair
Features of the engine design
Possible engine malfunctions, their causes and methods of elimination
Removal and installation the engine
Disassembling the engine
Engine assembly
Engine bench testing
Checking the engine on a car
Features of the cylinder block device
General cleaning and inspection of the cylinder block
Checking the cylinder block for leaks
Cylinders — Checking the condition
Parting plane with cylinder head
Features of the design of pistons and connecting rods
Pressing out the piston pin
Cleaning pistons and connecting rods
Selecting a piston for a cylinder
Checking the clearance between the piston and the pin
Checking the clearances between piston grooves and rings
Checking the clearance between the connecting rod bearings and the crankshaft
Piston mass control
Assembly of the connecting rod and piston group
Checking the pin pressing
Parallelism of the axes of the lower head of the connecting rod and the piston pin
Features of the crankshaft and flywheel
Cleaning the lubrication system channels
Main and connecting rod journals
Main bearing shells
Flywheel — Checking the condition
Checking the axial clearance of the crankshaft
Features of the cylinder head and valves
Removal and installation the cylinder head on a car
Disassembly and assembly of the cylinder head
Cleaning the cylinder head
Checking and grinding valve seats
Valves — Cleaning and Checking
Valve guide bushings
Oil deflector caps of guide bushings
Valve Levers — Checking
Valve springs — checking
Cylinder Head Gasket — Check
Checking the cylinder head for leaks
Features of the camshaft device
Adjusting the clearance between the levers and the camshaft cams
Adjusting the camshaft chain tension
Checking the camshaft
Checking the camshaft bearing housing
Timing Chain Tensioner — Disassembly and Assembly
Camshaft drive chain
Cooling system
Features of the engine cooling system
Checking the level and density of the liquid in the cooling system
Filling the cooling system with liquid
Adjusting the tension of the pump drive belt
Coolant pump
Thermostat — Removal, Installation and Checking
Radiator — removal, installation and inspection
Lubrication system
Features of the engine lubrication system
Engine oil change
Main dimensions of the oil pump and its drive
Removal and installation the oil pump
Disassembly and assembly of the oil pump
Checking the oil pump
Engine crankcase ventilation
Power and exhaust system
Features of the fuel system
Air filter — removal and installation
Fuel pump — removal and installation
Fuel tank — removal and installation
Features of the carburetor device
Idle speed adjustment
Setting the fuel level in the float chamber
Adjusting the carburetor drive
Removal and installation a carburetor on a car
Disassembling the carburetor
Cleaning and checking the technical condition of the carburetor
Assembling the carburetor
Adjusting and checking the carburetor after assembly
Exhaust gas release
Ignition system
Ignition system — general information
Setting the ignition timing
Gap between contacts of the breaker in the ignition distributor
Ignition distributor — check
Ignition coil — check
Spark plugs — checking
Ignition Switch — Check
Testing of radio interference suppression elements
Possible ignition faults, their causes and methods of elimination
Engine electrics
Technical characteristics of the battery
Bringing a dry-charged battery into working condition
Checking the electrolyte level
Checking the battery level
Charging the battery
Possible faults of the battery
Generator technical characteristics
Generator Checks
Checking the generator on the car
Testing the generator on the bench
Checking the generator with an electronic oscilloscope
Checking the excitation winding of the generator rotor
Checking the generator stator
Checking the generator rectifier block valves
Disassembling the generator
Generator assembly
Replacing the generator brush holder
Replacing generator rotor bearings
Replacing generator valves
Battery charge indicator lamp relay
Voltage regulator PP-380
Testing and adjustment of the PP-380 voltage regulator on the bench
Determining the faults of the voltage regulator PP-380
Repair of voltage regulator PP-380
Possible generator malfunctions, their causes and methods of elimination
Starter — design description
Technical characteristics of the starter
Checking the starter on the stand
Checking the starter's functionality
Testing the starter in full braking mode
Testing the starter in idle mode
Checking the starter traction relay
Checking the mechanical data of the starter
Disassembling the starter
Checking the technical condition of starter parts
Assembling the starter
Possible starter malfunctions, their causes and methods of elimination
Transmission
Clutch
Features of the clutch device
Adjusting the clutch release drive
Bleeding the clutch hydraulic drive
Removal and installation the clutch
Clutch control
Removal and installation of the working and master cylinders of the clutch drive
Disassembly, inspection, repair and assembly of the master and working cylinders
Checking the clutch master cylinder on the stand
Possible clutch malfunctions, their causes and methods of elimination
Car gearbox
Features of the gearbox design
Removal and installation the gearbox
Disassembly and assembly of the gearbox
Checking the technical condition of the gearbox
Possible gearbox malfunctions
Cardan gear
Features of the cardan transmission device
Removal and installation the cardan transmission
Checking the technical condition of the cardan shaft without disassembling
Disassembling the cardan transmission
Checking the technical condition of the cardan transmission
Assembly of the cardan transmission
Balancing of cardan shafts
Possible malfunctions of the cardan transmission
Rear axle
Features of the rear axle design
Removal and installation the rear axle
Disassembly and assembly of the rear axle
Checking the rear axle beam
Rear axle beam straightening
Removal and installation axle shafts
Checking the technical condition of the axle shafts
Removal the axle shaft locking ring
Assembly of the axle shaft
Measuring the axial free play of the axle shaft on a vehicle
Gearbox — design description
Determining gearbox faults by noise
Removal the gearbox
Installing the gearbox
Disassembling the gearbox
Checking the technical condition of gearbox parts
Gearbox assembly
Differential assembly
Installing and adjusting the differential pinion
Adjusting the differential pinion bearings
Installing the differential box
Differential box bearing tension and side clearance adjustment
Checking the contact of the teeth of the differential main gear
Replacing the differential pinion seal
Possible faults of the rear axle
Chassis
Car suspension
Front suspension, wheels, tires — design description
Determining the condition of the front suspension parts
Checking and adjusting the front wheel alignment angles
Removal and installation the front suspension
Disassembly and assembly of front suspension units
Checking the technical condition and repairing the front suspension
Replacing rubber-metal hinges of levers on a car
Features of the rear suspension device
Removal and installation the rear suspension
Checking the technical condition of the rear suspension
Features of the shock absorber device
Disassembly and assembly of the shock absorber
Checking the technical condition of shock absorber parts
Possible malfunctions of the chassis, their causes and methods of elimination
Steering
Features of the steering device
General inspection of the steering system
Checking and adjusting the clearance in the steering worm bearings
Checking and adjusting the clearance in the engagement of the roller with the worm
Removal and installation the steering gear
Disassembly and assembly of the steering gear housing
Checking and repairing the steering mechanism
Removal and installation steering linkages and joints
Checking and repairing steering linkages and joints
Removal and disassembling the pendulum arm bracket
Checking the pendulum arm bracket
Assembly and installation of the pendulum arm bracket
Possible steering malfunctions
Brake system
Service brake system — design description
Parking brake — general information
Checking pipelines and connections
Adjusting the brake pedal free travel
Adjusting the parking brake
Checking the performance of the pressure regulator
Adjusting the position of the pressure regulator
Bleeding the brake hydraulic system
Adjusting the clearance between the pads and the drum
Clutch and brake pedal bracket — removal and installation
Clutch and brake pedal bracket — disassembly and assembly
Clutch and brake pedal bracket — inspection and repair
Master Brake Cylinder — Removal and Installation
Master Brake Cylinder — Disassembly and Assembly
Master Brake Cylinder — Checking Parts
Checking the tightness of the master brake cylinder
Front brakes — removal and installation
Front brakes — disassembly and assembly
Front Brakes — Checking Parts
Checking the runout of the front brake disc
Replacing the front brake pads
Rear brakes — removal and disassembly
Rear brakes — assembly and installation
Rear Brakes — Checking Parts
Checking the rear brake wheel cylinders on the stand
Rear Brake Pressure Regulator — Removal and Installation
Rear Brake Pressure Regulator — Disassembly and Assembly
Rear Brake Pressure Regulator — Checking Parts
Parking brake — removal and installation
Parking brake — inspection and repair
Possible brake malfunctions, their causes and methods of elimination
Body
Exterior
Features of the car body structure
Body frame repair
Checking and straightening the body frame
Front Fender Replacement
Replacing the rear wing
Roof replacement
Replacing front and rear panels
Repair of deformed surfaces
Polishing of paintwork
Repainting the body with synthetic enamel
Painting of individual body parts
Anti-corrosion protection of the body
Preparation and anti-corrosion treatment of hidden cavities
Restoration of the underbody coating and wheel arches
Body sealing
Removal and installation the hood
Removal and installation bumpers
Interior
Instrument panel — removal and installation
Removal and installation seats
Disassembly and assembly of front seat adjustment mechanisms
Removal and installation the heater
Disassembly and assembly of the heater
Possible body malfunctions, their causes and methods of elimination
Doors and locks
Removal and installation doors
Disassembling the front doors
Assembly of front doors
Disassembly and assembly of rear doors
Adjusting the door position
Adjusting door locks
Adjusting the window lifter
Removal and installation the trunk lid
Windshield replacement
Rear window replacement
Removal and installation the windshield washer pump
Removal and installation windshield washer jets
Electrical equipment
Equipment and devices
Electrical diagram of the car VAZ-21011 and VAZ-21013
Electrical equipment diagram of the VAZ-2101 and VAZ-2102 car
Windscreen wiper — general information
Windshield wiper repair
Removal and installation the windshield wiper
Disassembly, assembly and testing of the windshield wiper gear motor
Data for checking the windshield wiper gear motor
Windscreen Wiper Relay — Check
Possible malfunctions of the windshield wiper motor
Repair of heater electric motor
Possible malfunctions of the heater electric motor
Removal and installation the instrument cluster
Disassembling and assembling the instrument cluster
Methodology for troubleshooting devices
Checking the instrument cluster
Coolant Temperature Gauge Sensor
Oil Pressure Warning Light Sensor
Parking brake indicator lamp relay-interrupter
Fuses and fuses
Lighting and signaling
External lighting and headlights connection diagram
Replacing headlight bulbs
Headlight adjustment
Turn signal and headlight switch
Direction indicator relay
Possible malfunctions of lighting and signaling
Sound signal connection diagram
Troubleshooting audio signals
VAZ-2104 «Zhiguli» (1984-2012)
General information
Operation and maintenance
Description of the vehicle design
Main dimensions of the car
Technical characteristics of the car
Location of the main units and assemblies of the car
Vehicle identification data
Keys to the car
Location of controls and instruments
Ignition switch
Instrument cluster and key switches
Steering column switches
Headlight and instrument lighting hydraulic corrector control unit
Heating and ventilation control unit
Interior and exterior rear view mirrors
Safety precautions when servicing and repairing a car
Tools, accessories and operating materials
Universal tool
Special tools and devices
Operating materials
Preparing the car for maintenance and repair
Periodic maintenance
Basic data for adjustments and control
Diagnostics of car malfunctions and methods of their elimination
Tightening torques for threaded connections
Lamps used in the car
Spark plugs
Operating fluids
Power unit
Engine repair
Description of engine design
Engine Oil — Checking Level and Replacing
Cylinder Head Cover Gasket — Replacement
Gas distribution mechanism drive chain-tension adjustment
Gas distribution mechanism drive chain-replacement
Timing Chain Tensioner — Replacement
Timing Chain Tensioner — Replacement
Camshaft and valve levers — replacement
Clearance between valve levers and camshaft cams — adjustment
Valve timing oil seals — replacement
Oil Pressure Sensor — Replacement
Engine oil pan — removal and installation
Oil Pump Drive Gear — Replacement
Auxiliary Drive Shaft — Replacement
Front Crankshaft Oil Seal — Replacement
Carburetor Engine Intake Manifold and Exhaust Manifold Gaskets — Replacement
Carburetor Engine Cylinder Head Gasket — Replacement
Cylinder head gasket for injection engine — replacement
Receiver — removal and installation
Intake manifold and exhaust manifold gasket for injection engine — replacement
Oil pump — replacement
Crankcase ventilation oil separator — removal and installation
Powertrain Mounts — Replacement
Engine — removal and installation
Flywheel — removal and installation
Rear Crankshaft Oil Seal — Replacement
Crankshaft — removal and installation
Pistons — replacement
Fuel system (carburetor)
Description of the design of the carburetor engine power supply
Thermoregulator — changing the position of the damper
Air Filter Element — Replacement
Fuel filter — installation and replacement
Air filter housing — removal and installation
Fuel pump — removal and installation
Fuel pump filter — cleaning
Fuel Pump Diaphragm — Replacement
Fuel tank — removal and installation
Carburetor Fuel Filter — Cleaning
Carburetor Drive — Checking and Adjusting
Air damper drive — checking and adjustment
Fuel level in the float chamber — checking and adjustment
Idle speed — adjustment
Starter — checking and adjustment
Carburetor — removal and installation
Needle valve and float — replacement
Carburetor Cover — Removal and Disassembly
Carburetor body — disassembly
Pneumatic throttle actuator — removal and installation
Forced idle economizer system (FIES)
Forced idle economizer (FIE) — checking and replacement
Idle speed control system microswitch — checking and replacement
Electro-pneumatic valve — check and replacement
Electro-pneumatic valve control unit — check and replacement
Fuel system (injector)
Description of the fuel supply design of the injection engine
Relieving pressure in the fuel system
Fuel filter — replacement
Fuel system pressure — check
Pressure regulator — removal and installation
Electric fuel pump with fuel level indicator sensor — removal and installation
Fuel rail — removal, installation and testing of injectors
Idle speed control valve — checking, removal and installation
Throttle body — removal and installation
Fuel tank — removal and installation
Air Filter Element — Replacement
Air filter housing — removal and installation
Throttle Cable Replacement
Adsorber — checking the purge valve, removal and installation
Control system
Description of the design of the engine control system
Precautions when repairing the engine management system
Engine Management System Fuses and Relays — Replacement
Electronic control unit (ECU) — removal and installation
Crankshaft Position Sensor — Checking and Replacing
Coolant Temperature Sensor — Checking and Replacing
Throttle Position Sensor — Checking and Replacing
Mass Air Flow Sensor — Checking and Replacing
Oxygen Concentration Sensor — Checking and Replacing
Speed sensor — removal and installation
Ignition Coil — Checking and Replacing
Cooling system
Description of the design of the cooling system
Coolant — Checking Level and Replacing
Thermostat — replacement
Electric Fan Switch Sensor — Replacement
Coolant Temperature Gauge Sensor — Replacement
Expansion tank — replacement
Radiator Electric Fan — Removal and Installation
Radiator — removal and installation
Coolant pump — removal and installation
Exhaust system
Description of the design of the exhaust system
Intake pipe — removal and installation
Additional muffler — removal and installation
Catalytic Converter — Removal and Installation
Main muffler — removal and installation
Transmission
Clutch
Description of the clutch design
Clutch release hydraulic drive — checking and adjustment
Clutch Release Hydraulic Drive — Checking Fluid Level
Clutch release hydraulic drive — fluid replacement and bleeding
Clutch release hydraulic reservoir — removal and installation
Clutch release hydraulic master cylinder — removal and installation
Clutch release hydraulic drive slave cylinder — removal and installation
Clutch release hydraulic hose — removal and installation
Clutch parts — removal and installation
Car gearbox
Description of the gearbox design
Gearbox — Checking the level and changing the oil
Speedometer Drive — Replacement
Reverse Light Switch — Checking and Replacing
Secondary shaft seal — replacement
Gearbox — removal and installation
Gearbox — disassembly and assembly
Cardan gear
Description of the design of the cardan transmission
Cardan transmission — technical condition check
Cardan transmission — removal and installation
Cardan transmission — disassembly and assembly
Rear axle
Description of the rear axle design
Rear Axle — Checking Oil Level and Changing Oil
Main gear pinion seal — replacement
Half shaft — removal and installation, replacement of seal
Rear axle gearbox — removal and installation
Rear Axle — Removal and Installation
Chassis
Front suspension
Description of the front suspension design
Front suspension — technical condition check
Wheel alignment angles — adjustment
Front Wheel Hub Bearings — Adjustment
Hub — replacement of seal, grease and bearings
Front Suspension Shock Absorber — Replacement
Front Suspension Spring — Replacement
Upper arm — removal and replacement of rubber-metal hinges
Rubber-metal hinges of lower arms — replacement on the car
Lower arm — removal and installation
Anti-roll bar cushions and rod — replacement
Ball joints — replacement
Rear suspension
Description of the rear suspension design
Rear suspension — technical condition check
Rear suspension rods — replacement
Rear shock absorber — replacement
Rear suspension spring — replacement
Wheels and tires
General information about wheels and tires
Tires — Checking Pressure
Wheels and tires — technical condition check
Wheel — replacement
Steering
Description of the steering design
Steering — checking the technical condition and adjusting the steering mechanism
Steering Gearbox — Checking Oil Level
Steering gear engagement — adjustment
Steering wheel — removal and installation
Steering shaft covers — removal and installation
Steering shaft — removal and installation
Steering rods — replacement
Steering gear reducer — removal and installation
Pendulum arm — replacement
Brake system
Description of the brake system design
Brake system — checking technical condition
Hydraulic brake drive — checking the fluid level
Hydraulic brake drive — bleeding and replacing brake fluid
Front Brake Pads — Replacement
Rear Brake Pads — Replacement
Master Brake Cylinder — Removal and Installation
Vacuum brake booster — checking the functionality
Brake booster — replacement
Brake light switch — position adjustment
Front wheel brake mechanism — disassembly
Front Brake Hose — Replacement
Rear Wheel Slave Cylinder — Replacement
Rear Brake Hose — Replacement
Brake pipes — replacement
Brake Pressure Regulator — Checking and Replacing
Parking brake — adjustment
Parking brake system — disassembly and assembly
Body
Exterior
Description of the body structure
Body — cleaning drainage holes and lubricating rubbing parts
Radiator Trim — Removal and Installation
Hood — removal and installation
Hood lock and lock drive cable — removal and installation
Front bumper — removal and installation
Rear bumper — removal and installation
Mudguard — Removal and Installation
Windshield Washer Reservoir — Refilling Fluid Level
Windshield Wiper Blades — Replacement
Outside rear view mirror — removal and installation
Interior
Interior rear view mirror — removal and installation
Front seat — removal and installation
Front seat adjustment mechanisms — disassembly
Rear seat — removal and installation
Radio panel model 2107 — removal and installation
Instrument cluster model 2105 — removal and installation
Instrument cluster model 2107 — removal and installation
Doors and glass
Front door — removal and installation
Front door trim — removal and installation
Front door glass — removal and installation
Front door window lift mechanism — removal and installation
Lock, cylinder and outer handle of the front door — removal and installation
Rear door glass — removal and installation
Rear door window lift mechanism — removal and installation
Rear Door Lock and Outside Handle — Removal and Installation
Gas spring for the tailgate — removal and installation
Tailgate — Removal and Installation
Tailgate lock and cylinder — removal and installation
Ventilation and heating
Description of the design of the ventilation and heating system
Heater tap — replacement
Heater Fan Motor — Replacement
Heater Radiator — Replacement
Electrical equipment
Equipment and devices
General information about electrical equipment
Relay and fuse box mounting block
Relays and Fuses — Replacement
Ignition relay, hazard warning light and turn signal relay — replacement
Horn — adjustment and replacement
Steering column switches — removal and installation
Windshield wiper motor-reducer — removal and installation
Motor-reducer of the windshield wiper of the luggage compartment door — removal and installation
Windshield Washer Electric Pump — Removal and Installation
Electric pump and reservoir for the windshield washer of the luggage compartment door — removal and installation
Instrument cluster model 2105 — removal and replacement of lamps
Instrument cluster model 2107 — removal and replacement of lamps
Model 2107 Radio Receiver Panel Upper Insert — Lamp Replacement
Key switches — replacement
Headlights and lighting
Headlight beam direction — adjustment
Headlight — bulb replacement
Headlight — removal and installation
Side Turn Signal — Bulb Replacement and Removal
Tail light — removing and replacing bulbs
Rear License Plate Light — Removing and Replacing Bulbs
Additional brake light — bulb replacement
Interior Lighting — Removing and Replacing Bulbs
Glove Box Light — Bulb Replacement
Engine electrics
Battery — General Information
Battery pack — Maintenance
Battery — Removal and Installation
Description of the generator design
Generator Drive Belt — Tension Adjustment and Replacement
Generator — removal and installation
Generator — Checking and Repairing
Description of the starter design
Starter — removal and installation
Starter — check and repair
Spark plugs — checking condition and replacement
Ignition switch (lock) — removal, inspection and replacement of the contact group
Ignition coil
Ignition coil — checking, removal and installation
Ignition distributor
Distributor Cap and Rotor — Check and Replace
Ignition distributor — lubrication
Closed state angle of breaker contacts — checking and adjustment
Ignition timing — checking and adjustment
Ignition distributor — removal and installation
Ignition distributor — disassembly
Electrical circuits
Car electrical system diagram
Electrical diagram of the engine management system with the M1.5.4N controller
Electrical diagram of the engine control system with the controller January-5.1.3
VAZ-2105 «Zhiguli» (1979-2010)
General information
Vehicle description
Car keys
Opening doors
Opening the hood
Opening the trunk lid
Fuel tank cap
Front seats
Laying the rear seat
Seat belts
External and internal mirrors
Sun visors
Controls and instruments
Instrument panel
Instrument cluster
Key switches
Block of alarms
Steering column switches
Glove box
Ashtray
Technical characteristics of cars
Filling volumes (in liters)
Main adjustment and control parameters
Vehicle Passport Data
Fuels and lubricants and operating fluids
Lamps used in the car
Nomenclature list of spare parts
Tightening torques for threaded connections
Main rolling bearings
Main seals used in automobiles
Vehicle device
Layout of VAZ-2104 and VAZ-2105 cars
The engine structure of VAZ-2104 and VAZ-2105 cars
Auxiliary drive units VAZ-2104 and VAZ-2105
Crank and valve timing mechanisms
Lubrication system of the VAZ-2104 and VAZ-2105 engine
Engine cooling system VAZ-2104 and VAZ-2105
Power supply system of the VAZ-2104 and VAZ-2105 engine
Carburetor device 2105-1107010
Operation of carburetors 2105-1107010
Carburetor device 21051-1107010
Carburetor operation 21051-1107010
Air filter and mufflers for VAZ-2104 and VAZ-2105 cars
Clutch device of VAZ-2104 and VAZ-2105 cars
Clutch release drive for VAZ-2104 and VAZ-2105 vehicles
The device of a four-speed gearbox
Operation of a four-speed gearbox
Five-speed gearbox device
Operation diagram of a five-speed gearbox
Cardan transmission of VAZ-2104 and VAZ-2105 cars
Main gear, differential, axle shafts of VAZ-2104 and VAZ-2105 cars
Front suspension, front wheel hub of VAZ-2104 and VAZ-2105 cars
Rear suspension, wheels, tires of VAZ-2104 and VAZ-2105 cars
The design of shock absorbers for VAZ-2104 and VAZ-2105 cars
Steering of VAZ-2104 and VAZ-2105 cars
Brake mechanisms of wheels of cars VAZ-2104 and VAZ-2105
Brake system of VAZ-2104 and VAZ-2105 cars
Scheme of brake operation of VAZ-2104 and VAZ-2105 cars
Electrical equipment diagrams for VAZ-2104 and VAZ-2105 cars
Battery and generator for VAZ-2104 and VAZ-2105 cars
The device of the starter of cars VAZ-2104 and VAZ-2105
Ignition system of VAZ-2104 and VAZ-2105 cars
Lighting and light signaling devices
Control devices of VAZ-2104 and VAZ-2105 cars
The structure of the car body VAZ-2104 and VAZ-2105
Heating and ventilation of the passenger compartment of VAZ-2104 and VAZ-2105 cars
Body mechanisms of VAZ-2104 and VAZ-2105 cars
Vehicle operation
Installation of license plates
Position of the key in the ignition switch
Starting a carburetor engine
Starting a diesel engine
Starting an engine with a fuel injection system
Gearbox control
Vehicle movement
Braking and parking
Towing a car
Operating a new car
Correction of ignition timing angle
Precautions when operating a vehicle
Control of ventilation and heating of the passenger compartment
Interior lighting
Maintenance
Maintenance and repair of the car
Engine oil level in the crankcase
Coolant level
Fluid level in the clutch release hydraulic drive reservoir
Fluid level in the brake hydraulic reservoir
Battery electrolyte level
Windshield and headlight washers
Car tire care
Changing wheels on a car
Replacing fuses
Replacing lamps
Car body care
Car storage
Features of servicing a car with a diesel engine
Power unit
Engine repair
Engine specifications
Engine mount design
Cylinder block design
Checking the technical condition and repairing the cylinder block
Construction of the connecting rod and piston group
Disassembly and assembly of the connecting rod and piston group
Checking the technical condition and selecting parts of the connecting rod and piston group
Crankshaft and flywheel design
Checking the technical condition and repairing the crankshaft and flywheel
Cylinder head design
Valve mechanism design
Removal and installation the cylinder head
Disassembly and assembly of the cylinder head
Checking the technical condition and repairing the cylinder head
Design of the camshaft and its drive
Removal and installation the camshaft
Removal and installation the camshaft drive belt
Removal and installation the camshaft drive chain
Checking the technical condition of the camshaft parts
Possible engine malfunctions
Removal and installation the engine
Disassembling the engine
Engine assembly
Engine adjustments
Engine running-in after repair
Engine detailing
Cooling and lubrication system
Cooling system device
Thermostat device
Removal and installation the radiator and coolant pump
Disassembling and assembling the coolant pump
Checking the radiator for leaks
Coolant pump control
Checking the Thermostat
Lubrication system device
Removal, disassembly, assembly and installation of the oil pump
Checking the technical condition and repairing the oil pump
Checking the technical condition and repairing the oil pump drive
Checking the technical condition and repairing the crankcase ventilation system
Changing the oil in the lubrication system
Supply system
Power supply system device
Air filter and thermostat device
Carburetor device
Carburetor control drive device
Exhaust manifold and exhaust system
Removal and installation the fuel tank
Removal and installation the fuel pump
Removal and installation the carburetor
Disassembly and assembly of the fuel pump
Disassembly and assembly of carburetors models 2105-1107010 and 2107-1107010
Disassembly and assembly of carburetors models 21051-1107010 and 21053-1107010
Checking the technical condition and repairing the fuel tank
Checking the technical condition and repairing the fuel pump
Checking the technical condition and repairing the carburetor
Adjustment of carburetors 2105-1107010 and 2107-1107010
Adjustments of carburetors 21051-1107010 and 21053-1107010
Transmission
Clutch
Clutch device
Possible faults of the clutch and its drive
Removal the clutch and its drive
Disassembling the clutch release cylinders
Determination of the technical condition of clutch parts
Clutch Release Drive Cylinders Assembly
Installing the clutch and its drive
Adjusting and bleeding the clutch hydraulic drive
Transmission detailing
Car gearbox
Gearbox device
Possible gearbox malfunctions
Removal the gearbox
Disassembling the gearbox
Determination of the technical condition of gearbox parts
Gearbox assembly
Gearbox installation
Features of the device and repair of a five-speed gearbox
Disassembling a five-speed gearbox
Assembly of a five-speed gearbox
Cardan gear
Cardan transmission device
Main faults of the cardan transmission
Removal and installation the cardan transmission
Disassembling the cardan transmission
Checking the technical condition of cardan shaft parts
Assembly of the cardan transmission
Balancing the cardan transmission
Rear axle
The device of the main transmission, differential and axle shafts
Possible malfunctions of the main transmission
Removal and installation the rear axle
Disassembly and assembly of the rear axle
Checking and straightening the rear axle beam
Removal, installation, inspection, disassembly and assembly of axle shafts
Measuring the axial free play of the axle shaft on a vehicle
Determining gearbox faults on a vehicle
Removal and installation the gearbox
Disassembling the gearbox
Checking the technical condition of gearbox parts
Gearbox assembly
Chassis
Suspension and shock absorbers
Front suspension device
Determining the condition of the front suspension parts on a vehicle
Checking and adjusting the front wheel alignment angles
Checking and adjusting the clearance in the front wheel hub bearings
Replacing grease in front wheel hub bearings
Wheel balancing
Removal and installation the front suspension
Disassembly and assembly of front suspension units
Checking the technical condition of the front suspension parts
Replacing rubber-metal hinges on removed levers on a car
Rear suspension device
Removal and installation the rear suspension
Checking the technical condition of the rear suspension
Possible malfunctions of car suspensions
The structure and operation of shock absorbers
Possible malfunctions of shock absorbers
Checking shock absorbers on a stand
Disassembly and assembly of shock absorbers
Checking the technical condition of shock absorbers
Chassis detailing
Steering
The structure and operation of the steering system
Possible steering malfunctions
General inspection of the steering system on the vehicle
Checking the ball joints of the steering rods
Checking and adjusting the clearance in the steering worm bearings
Checking and adjusting the clearance in the engagement of the roller with the worm
Removal and installation the steering gear
Disassembly and assembly of the steering gear housing
Checking and repairing steering gear parts
Steering gear repair
Repair of the pendulum lever
Detailing of control mechanisms
Brake system
The structure and operation of the braking system
The structure and operating principle of a vacuum booster
Removal and installation the vacuum booster
Measuring the protrusion of the vacuum booster rod
The structure and operating principle of the master brake cylinder
Checking and repairing the master brake cylinder
Brake pedal assembly device
Checking and repairing the brake pedal assembly
Rear brake pressure regulator device
Repair of the rear brake pressure regulator
Adjusting the brake drive
Bleeding the brake hydraulic system
Replacing brake fluid
The device of the front wheel brake mechanisms
Removal, installation and repair of front wheel brake mechanisms
Rear wheel brake mechanism design
Removal and disassembling the rear wheel brake mechanisms
Assembly and installation of rear wheel brake mechanisms
Disassembly and assembly of wheel cylinders
Checking the rear wheel brake components
Design and principle of operation of the parking brake
Removal and installation the parking brake
Determining the technical condition of the parking brake
Adjusting the parking brake
Possible malfunctions of brake systems
Body
Body elements
The body of the VAZ-2105 car and its modifications
Possible bodywork faults
Checking and repairing the body frame and plumage
Front Fender Replacement
Replacing the rear wing
Roof panel replacement
Replacing the rear panel
Replacement of the rear floor, fuel tank floor (spare wheel) and rear floor side members
Replacing door thresholds
Repair of deformed surfaces
Anti-corrosion protection of the body
Design differences and features of car body repair VAZ-2104
Car body detailing
Electrical equipment
Engine electrics
Battery design
Possible faults of the battery
Bringing a dry-charged battery into working condition
Keeping the battery in good working order
Generator design
Rules for checking and operating the generator
Possible generator faults
Generator Checks
Generator repair
Starter design
Possible starter malfunctions
Checking the starter on the stand
Starter repair
Ignition system design
Possible malfunctions of the ignition system
Checking the ignition system elements on a car
Equipment and devices
Wires and fuses
Lighting and light signaling
Possible malfunctions of lighting and light signaling
Adjustment and repair of lighting and light signaling devices
Sound signals
Features of the windshield wiper device
Possible malfunctions of the windshield wiper
Removal and installation the windshield wiper
Headlight cleaner
Rear window cleaner
Electric motor of the heater fan
Control devices
Carburetor pneumatic valve control system
Carburetor electromagnetic valve control system
Electrical equipment detailing
Electrical equipment diagram of VAZ-2105 and VAZ-2104 cars
VAZ-21051 «Zhiguli» (1979-2010)
General information
Introduction to guide
Main overall dimensions of the car
Technical characteristics of cars
Tightening torques for threaded connections
Repair and maintenance tool
Fuels, lubricants and operating fluids used
Basic data for adjustments and control
Vehicle maintenance
Maintenance operations
User manual
Vehicle controls
Instrument panel
Control lamp block
Control of ventilation and heating of the passenger compartment
Car interior ventilation
Preventing the interior from fogging up
Heating the car interior
Starting a car engine
Gearbox control
Vehicle movement
Braking and parking the car
Running in a new car
Correction of ignition timing angle
Precautions when operating a vehicle
Car body care
Long-term storage of a car
Troubleshooting
Possible engine malfunctions, their causes and methods of elimination
Possible clutch malfunctions, their causes and methods of elimination
Possible gearbox malfunctions, their causes and methods of elimination
Possible malfunctions of the cardan transmission, their causes and methods of elimination
Possible malfunctions of the rear axle, their causes and methods of elimination
Possible suspension faults, their causes and methods of elimination
Possible steering malfunctions, their causes and methods of elimination
Possible malfunctions of the brake system, their causes and methods of elimination
Possible body malfunctions, their causes and methods of elimination
Possible malfunctions of electrical equipment, their causes and methods of elimination
Possible generator malfunctions, their causes and methods of elimination
Possible starter malfunctions, their causes and methods of elimination
Possible ignition faults, their causes and methods of elimination
Possible lighting faults, their causes and methods of elimination
Possible malfunctions of the windshield wiper
Possible malfunctions of the heater fan motor
Possible malfunctions of control devices, their causes and methods of elimination
Power unit
Engine repair
Description of engine design
Removal and installation the engine
Disassembling the engine
Engine assembly
Engine bench testing
Checking the engine on a car
Cylinder Block — Design Description
General cleaning and inspection of the cylinder block
Checking the cylinder block for leaks
Cylinders — Description and Testing
Parting plane with cylinder head
Pistons and connecting rods — design description
Pressing out the piston pin
Cleaning pistons and connecting rods
Selecting a piston for a cylinder
Checking the clearance between the piston and the pin
Checking the clearances between piston grooves and rings
Checking the clearance between the bearings and the crankshaft
Piston mass control
Assembly of the connecting rod and piston group
Checking the piston pin press fit
Parallelism of the axes of the lower head of the connecting rod and the piston pin
Crankshaft and flywheel — design description
Cleaning the crankshaft lubrication system channels
Main and connecting rod journals
Main bearing shells
Flywheel — Checking the condition
Checking the axial clearance of the crankshaft
Cylinder head and valve mechanism
Removal the cylinder head on a car
Installing the cylinder head
Disassembly and assembly of the cylinder head
Cleaning the cylinder head
Checking and grinding valve seats
Valves — Check for wear
Valve guide bushings
Oil deflector caps of guide bushings
Valve Levers — Checking
Valve springs — checking
Cylinder Head Gasket — Check
Checking the cylinder head for leaks
Camshaft and its drive
Adjusting the clearance between the levers and the camshaft cams
Adjusting the tension of the camshaft drive belt
Replacing the camshaft drive belt
Checking the technical condition of the belt
Checking the belt tensioning mechanism
Checking the camshaft
Checking the camshaft bearing housing
Assembly of the camshaft bearing housing
Engine repair VAZ-2103
Description of the design of the VAZ-2103 engine
Disassembling the engine
Engine assembly
Cylinder Block — Check
Piston — Fitting and Installation
Cylinder head and valve mechanism
Camshaft and its drive
Calibration data for carburetor 2107-1107010
Exhaust gas release
Cooling system
Description of the design of the cooling system
Checking the level and density of the liquid in the cooling system
Filling the cooling system with liquid
Adjusting the tension of the pump drive belt
Coolant pump
Cooling system thermostat — check
Radiator of the cooling system — removal and installation
Lubrication system
Engine lubrication system — design description
Oil and oil filter change
Oil pump — removal, installation and repair
Oil pump drive shaft and gear
Oil pump drive shaft bushings
Oil pump drive gear bushing
Flushing of engine crankcase ventilation parts
Power and exhaust system
Engine power supply system — design description
Air filter — removal and installation
Fuel pump — removal, installation and repair
Fuel tank — removal and installation
Carburetor 2105-1107010 — design description
Calibration data for carburetor 2105-1107010
Adjusting engine idle speed
Setting the fuel level in the float chamber
Adjusting the carburetor drive
Removal and installation of carburetor 2105-1107010
Disassembling the carburetor 2105-1107010
Cleaning and checking the technical condition of the carburetor
Carburetor assembly 2105-1107010
Adjustments and checks of the carburetor after assembly
Checking the performance of the forced-run economizer
Carburetor 21051-1107010 — design description
Calibration data for carburetor 21051-1107010
Removal and installation of carburetor 21051-1107010
Disassembly and assembly of carburetor 21051-1107010
Carburetor adjustment 21051-1107010
Exhaust gas system
Fuel injection
VAZ-21044 cars with fuel injection system
Catalytic converter
Electronic control unit
Electronic control unit sensors
Power supply system — general information
Ignition system — general information
Gasoline vapor recovery system
Operation of the central fuel injection system
Diagnostics of faults of the fuel injection system
Reading injection system fault codes
Removal and installation of an engine with an injection system
Disassembly and assembly of an engine with an injection system
Connecting rod and piston group of the engine with injection system
Cylinder head of the engine with injection system
Removal and installation of the central injection unit
Disassembly and assembly of the central injection unit
Checking and repairing the central injection unit
Fuel supply pressure control
Electric fuel pump — removal and installation
Electrical equipment of the fuel injection system
Transmission
Clutch
Description of the clutch design
Adjusting the clutch release drive
Bleeding the clutch hydraulic drive
Removal and installation the clutch
Checking and testing the clutch
Removal and installation of the working and master cylinders of the clutch drive
Disassembly, inspection, repair and assembly of the master and working cylinders
Checking the clutch master cylinder on the stand
Car gearbox
Description of the gearbox design
Removal and installation the gearbox
Disassembly and assembly of the gearbox
Checking the technical condition of the gearbox
Features of repair of a five-speed gearbox
Cardan gear
Description of the design of the cardan transmission
Removal and installation the cardan transmission
Checking the technical condition without disassembling
Disassembling the cardan transmission
Checking the technical condition of the cardan transmission
Assembly of the cardan transmission
Balancing of cardan shafts
Rear axle
Description of the rear axle design
Removal and installation the rear axle
Disassembly and assembly of the rear axle
Checking the rear axle beam
Rear axle beam straightening
Removal and installation axle shafts
Checking the technical condition of the axle shafts
Removal the axle shaft locking ring
Rear axle half shaft assembly
Measuring the axial free play of the axle shaft on a vehicle
Rear axle gearbox — design description
Determining gearbox faults by noise
Removal the rear axle gearbox
Installing the rear axle gearbox
Disassembling the rear axle gearbox
Checking the technical condition of gearbox parts
Rear axle gearbox assembly
Checking the contact of the main gear teeth
Replacing the gearbox pinion seal
Chassis
Suspension and shock absorbers
Description of the front suspension design
Determining the condition of the front suspension parts
Checking and adjusting wheel alignment angles
Checking and adjusting the clearance in the front wheel hub bearings
Replacing grease in front wheel hub bearings
Wheel balancing
Removal and installation the front suspension
Disassembly and assembly of front suspension units
Front Suspension Arms — Check
Front Suspension Ball Joints — Checking
Front suspension rubber-to-metal joints — inspection
Front Suspension Steering Knuckles — Check
Front Suspension Springs — Checking
Replacing rubber-metal hinges of levers on a car
Description of the rear suspension design
Removal and installation the rear suspension
Checking the technical condition of the rear suspension
Rear suspension rods
Shock absorbers for front and rear suspensions
Checking shock absorbers on a stand
Disassembly and assembly of shock absorbers
Checking the technical condition of shock absorber parts
Steering
Description of the steering design
General inspection of the steering system
Checking the ball joints of the steering rods
Adjusting the clearance in the steering worm bearings
Adjusting the clearance in the engagement of the roller with the steering gear worm
Removal and installation the steering gear
Disassembly and assembly of the steering gear housing
Checking and repairing the steering mechanism
Upper Steering Shaft — Disassembly and Assembly
Steering linkages and ball joints
Pendulum arm bracket
Brake system
Description of the brake system design
Checking pipelines and connections
Checking the performance of the vacuum booster
Adjusting the brake drive
Adjusting the parking brake
Checking the performance of the pressure regulator
Adjusting the position of the pressure regulator
Bleeding air from the hydraulic brake system
Clutch and brake pedal bracket
Vacuum booster — removal and installation
Master Brake Cylinder — Design Description
Removal and installation the master brake cylinder
Disassembly and assembly of the brake master cylinder
Checking the brake master cylinder components
Checking the tightness of the master cylinder
Front brakes — design description
Removal and installation front brakes
Disassembling and assembling the front brakes
Checking the front brake components
Checking the runout of the front brake disc
Replacing the front brake pads
Rear brakes — design description
Removal and disassembling the rear brakes
Assembly and installation of rear brakes
Disassembly and assembly of rear wheel cylinders
Checking the rear brake components
Checking the rear brake wheel cylinders on the stand
Rear Brake Pressure Regulator — Design Description
Removal and installation the rear brake pressure regulator
Disassembling and assembling the rear brake pressure regulator
Parking brake — design description
Removal and installation the parking brake
Parking brake inspection and repair
Body
Exterior
General information about the car body
Removal and installation the hood
Adjusting the hood position
Adjusting the hood lock
Removal and installation bumpers
Body frame — design description
Checking and straightening the body
Front Fender Replacement
Replacing the rear wing
Car roof replacement
Replacing the rear body panel
Replacement of the rear floor, fuel tank floor and rear floor side members
Replacing door thresholds
Windshield Frame Panel Replacement
Repair of deformed body surfaces
Paintwork and body polishing
Repainting the car body with synthetic enamels
Painting of individual body parts
Anti-corrosion protection of the body
Preparation and anti-corrosion treatment of hidden cavities
Restoration of the underbody coating and wheel arches
Sealing the body with rubber seals and mastics
Features of the VAZ-2104 car body structure
Interior
Instrument panel — removal and installation
Removal and installation seats
Disassembly and assembly of front seat adjustment mechanisms
Heater — design description
Removal and installation the heater
Disassembly and assembly of the heater
Adjusting the heater control
Doors and windows
Removal and installation doors
Disassembling the front doors
Assembly of front doors
Disassembly and assembly of rear doors
Adjusting the door position
Adjusting door locks
Adjusting the stroke of the lowering glass
Removal, installation and adjustment of the trunk lid
Windshield replacement
Rear window replacement
Removal and installation the windshield washer pump
Windshield washer pressure pump
Removal and installation windshield washer jets
Removal and installation of pipes, tees
Electrical equipment
Equipment and devices
Circuits protected by fuses
Headlight adjustment
Replacing lamps in lighting fixtures
Three-lever steering column switch
Hazard warning and direction indicator relay
Headlight relay
Sound signals — description of the design
Troubleshooting audio signals
Windshield wiper repair
Windshield wiper relay
Headlight cleaner — check
Repair of the heater fan electric motor
Removal the instrument panel
Methodology for troubleshooting devices
Checking the devices
Checking the sensors of control devices
Carburetor pneumatic valve control system
Features of repair of electrical equipment VAZ-2104
Engine electrics
Technical characteristics of the battery
Bringing a dry-charged battery into working condition
Checking the electrolyte level in the battery
Checking the battery level
Charging the battery
Description of the generator design
Generator technical characteristics
Testing the generator on the bench
Checking the generator with an oscilloscope
Checking the excitation winding of the generator rotor
Checking the generator stator
Checking the diodes of the generator rectifier block
Checking additional diodes on generator 37.3701
Checking the voltage regulator
Checking the Generator Capacitor
Disassembling the generator
Generator assembly
Replacing the generator brush holder
Replacing generator rotor bearings
Replacing additional generator diodes
Description of the starter design
Technical characteristics of the starter
Checking the starter on the stand
Starter parts
Disassembling the starter
Checking the technical condition of starter parts
Assembling the starter
Ignition system
Ignition system — general information
Setting the ignition timing
Gap between contacts of the breaker in the ignition distributor
Ignition distributor — testing on the bench
Switch — testing on the bench
Ignition coil — testing on the bench
Spark plugs — testing on the bench
Ignition Switch — Bench Test
Testing of radio interference suppression elements
Electrical circuits
Electrical diagrams — general information
Interactive electrical diagram of the VAZ-2105 car
Electrical diagram of the VAZ-2104 car
Electrical connection diagram of the injection system
Instrument cluster wiring diagram
Wiring diagram of brake system warning lights
Wiring diagram for headlight washers and washers
Wiring diagram for the heater fan motor
Windshield wiper and washer circuit diagram
Wiring diagram for direction indicators and hazard warning lights
Wiring diagram for headlights and fog lights in rear lights
Outdoor lighting connection diagram
Contactless ignition system diagram
Classic ignition system diagram
Starter Wiring Diagram
Wiring diagram of the generator system 37.3701
Wiring diagram of the generator system G-222
Wiring diagram of the mounting block
VAZ-2106 «Zhiguli» (1976-2006)
General information
Vehicle device
The structure (layout) of VAZ-2106 and VAZ-2103 cars
The engine structure of VAZ-2106 and VAZ-2103 cars
The device of the engine lubrication system of VAZ-2106 and VAZ-2103 cars
The design of the engine cooling system of VAZ-2106 and VAZ-2103 cars
The device of the engine power supply system of VAZ-2106 and VAZ-2103 cars
The device of carburetors of cars VAZ-2106 and VAZ-2103
Description of operation of carburetor 2107-1107010-20
Carburetor device 21053-1107010
Description of operation of carburetor 21053-1107010
The device of the air filter and mufflers VAZ-2106 and VAZ-2103
Clutch device of VAZ-2106 and VAZ-2103 cars
Clutch release drive device VAZ-2106 and VAZ-2103
The device of the four-speed gearbox VAZ-2106 and VAZ-2103
Four-speed gearbox operation diagram
The device of the five-speed gearbox VAZ-2106 and VAZ-2103
Operation diagram of a five-speed gearbox
Cardan transmission device VAZ-2106 and VAZ-2103
The structure of the rear axle of the VAZ-2106 and VAZ-2103
Front suspension device VAZ-2106 and VAZ-2103
Rear suspension device VAZ-2106 and VAZ-2103
The design of shock absorbers for VAZ-2106 and VAZ-2103 cars
Steering device VAZ-2106 and VAZ-2103
The device of brake mechanisms of wheels VAZ-2106 and VAZ-2103
Brake drive device VAZ-2106 and VAZ-2103
Scheme of operation of brakes of cars VAZ-2106 and VAZ-2103
Electrical equipment diagrams for VAZ-2106 and VAZ-2103 cars
The generator device of VAZ-2106 and VAZ-2103 cars
Description of the generator system operation
The device of the starter of cars VAZ-2106 and VAZ-2103
The device of the ignition system of VAZ-2106 and VAZ-2103
The body structure of VAZ-2106 and VAZ-2103 cars
The device of the body equipment of VAZ-2106 and VAZ-2103
Ventilation, heating and washing device
Operation and maintenance
Description of the design of the VAZ-2106 car
Main dimensions of the VAZ-2106 car
Technical specifications
Location of the main units and assemblies of the car
Identification data
Keys to the car
Location of controls and instruments
Ignition switch (lock)
Instrument panel
Steering column switches
Safety precautions when servicing and repairing a car
Tools, accessories and operating materials
Universal tool
Special tools and devices
Operating materials
Preparing the car for maintenance and repair
Periodic maintenance
Basic data for adjustments and control
Diagnostics of malfunctions and methods of their elimination
Tightening torques for threaded connections
Lamps used in the car
Spark plugs
Operating fluids
Power unit
Engine repair
Description of the engine design
Engine Oil — Checking Level and Replacing
Compression in engine cylinders — check
Cylinder Head Cover Gasket — Replacement
Gas distribution mechanism drive chain-tension adjustment
Gas distribution mechanism drive chain-replacement
Timing Chain Tensioner — Replacement
Timing Chain Tensioner — Replacement
Camshaft and valve levers — replacement
Clearance between valve levers and camshaft cams — adjustment
Valve timing oil seals — replacement
Oil Pressure Sensors — Replacement
Engine oil pan — removal and installation
Oil Pump Drive Gear — Replacement
Auxiliary Drive Shaft — Replacement
Front Crankshaft Oil Seal — Replacement
Intake Manifold and Exhaust Manifold Gaskets — Replacement
Cylinder Head Gasket — Replacement
Oil pump — replacement
Crankcase ventilation oil separator — removal and installation
Powertrain Mounts — Replacement
Engine — removal and installation
Flywheel — removal and installation
Rear Crankshaft Oil Seal — Replacement
Crankshaft — removal and installation
Pistons — replacement
Supply system
Engine fuel system parts
Description of the power supply system design
Air Filter Element — Replacement
Fuel filter — replacement
Air filter housing — removal and installation
Fuel pump filter — cleaning
Fuel pump — removal and installation
Fuel Pump Diaphragm — Replacement
Fuel tank — removal and installation
Carburetor Fuel Filter — Cleaning
Carburetor Drive — Checking and Adjusting
Air damper drive — checking and adjustment
Idle speed — adjustment
Carburetor Cover — Removal and Disassembly
Carburetor — removal and installation
Carburetor body — disassembly
Fuel level in the float chamber — checking and adjustment
Needle valve and float — replacement
Starter — checking and adjustment
Pneumatic throttle actuator — removal and installation
Solenoid valve — checking and replacement
Cooling system
Description of the design of the cooling system
Coolant — Checking Level and Replacing
Thermostat — replacement
Electric Fan Switch Sensor — Replacement
Coolant Temperature Gauge Sensor — Replacement
Expansion tank — replacement
Radiator Electric Fan — Removal and Installation
Radiator — removal and installation
Coolant pump — removal and installation
Exhaust system
Description of the design of the exhaust system
Intake pipe — removal and installation
Additional muffler — removal and installation
Main muffler — removal and installation
Transmission
Clutch
Description of the clutch design
Clutch release hydraulic drive — checking and adjustment
Clutch Release Hydraulic Drive — Checking Fluid Level
Clutch release hydraulic drive — fluid replacement and bleeding
Clutch release hydraulic reservoir — removal and installation
Clutch release hydraulic master cylinder — removal and installation
Clutch release hydraulic drive slave cylinder — removal and installation
Clutch release hydraulic hose — removal and installation
Clutch parts — removal and installation
Car gearbox
External appearance of the gearbox
Description of the design
Gearbox — Checking the level and changing the oil
Speedometer Drive — Replacement
Reverse Light Switch — Checking and Replacing
Secondary shaft seal — replacement
Gearbox — removal and installation
Gearbox — disassembly and assembly
Cardan gear
Description of the design of the cardan transmission
Cardan transmission — technical condition check
Cardan transmission — removal and installation
Cardan transmission — disassembly and assembly
Rear axle
Description of the rear axle design
Rear Axle — Checking Oil Level and Changing Oil
Half shaft — removal and installation, replacement of seal
Rear axle gearbox — removal and installation
Rear Axle — Removal and Installation
Main gear pinion seal — replacement
Chassis
Front suspension
Description of the front suspension design
Front suspension — technical condition check
Wheel alignment angles — adjustment
Front Wheel Hub Bearings — Adjustment
Hub — replacement of seal, grease and bearings
Front Suspension Shock Absorber — Replacement
Front Suspension Spring — Replacement
Upper arm — removal and replacement of rubber-metal hinges
Rubber-metal hinges of lower arms — replacement on the car
Lower arm — removal and installation
Anti-roll bar cushions and rod — replacement
Ball joints — replacement
Rear suspension
Description of the rear suspension design
Rear suspension — technical condition check
Rear suspension rods — replacement
Rear shock absorber — replacement
Rear suspension spring — replacement
Wheels and tires
General information about wheels and tires
Tires — Checking Pressure
Wheels and tires — technical condition check
Wheel — replacement
Tubeless tire — repair
Steering
Description of the steering design
Steering — checking the technical condition and adjusting the steering mechanism
Steering Gearbox — Checking Oil Level
Steering gear engagement — adjustment
Steering wheel — removal and installation
Steering shaft covers — removal and installation
Steering shaft — removal and installation
Steering rods — replacement
Steering gear reducer — removal and installation
Pendulum arm — replacement
Brake system
Description of the brake system design
Brake system — checking technical condition
Hydraulic brakes — checking the brake fluid level
Hydraulic brake drive — bleeding and replacing brake fluid
Front Brake Pads — Replacement
Rear Brake Pads — Replacement
Master Brake Cylinder — Removal and Installation
Vacuum brake booster — checking the functionality
Brake booster — replacement
Brake light switch — position adjustment
Front wheel brake mechanism — disassembly
Front Brake Hose — Replacement
Rear Wheel Slave Cylinder — Replacement
Rear Brake Hose — Replacement
Brake pipes — replacement
Brake Pressure Regulator — Checking and Replacing
Parking brake — adjustment
Parking brake system — disassembly and assembly
Body
Exterior
Description of the body structure
Body — cleaning drainage holes and lubricating rubbing parts
Radiator grille and trim — removal and installation
Hood — removal and installation
Hood lock and lock drive cable — removal and installation
Front bumper — removal and installation
Rear bumper — removal and installation
Mudguard — Removal and Installation
Windshield Wiper Blades — Replacement
Outside rear view mirror — removal and installation
Molding — removal and installation
Interior
Interior rear view mirror — removal and installation
Front seat — removal and installation
Front seat adjustment mechanisms — disassembly
Rear seat — removal and installation
Radio Panel — Removal and Installation
Instrument panel — removal and installation
Description of the ventilation and heating design
Heater tap — replacement
Heater Fan Motor — Replacement
Heater Radiator — Replacement
Doors and glass
Front door — removal and installation
Front door trim — removal and installation
Front door glass — removal and installation
Front door window lift mechanism — removal and installation
Front Door Lock and Outside Handle — Removal and Installation
Rear door glass — removal and installation
Rear door window lift mechanism — removal and installation
Rear Door Lock and Outside Handle — Removal and Installation
Trunk lid lock and lock cylinder — removal and installation
Trunk lid — removal and installation
Electrical equipment
Equipment and devices
General information about electrical equipment
Fuse blocks
Fuses — replacement
Relay — replacement
Horn — adjustment and replacement
Steering column switches — removal and installation
Instrument cluster — removal and installation
Radio Panel Insert — Removal and Installation
Cigarette Lighter Illumination Lamp — Replacement
Service brake system emergency status indicator lamp — replacement
Clock — removal and installation, lamp replacement
Key switches — replacement
Windshield wiper motor-reducer — removal and installation
Windshield Washer Electric Pump — Removal and Installation
Headlights and lighting
Headlight beam direction — adjustment
Low and high beam headlights — replacing bulbs, removing and installing
Side light and turn signal lamp — replacement of bulbs, removal and installation
Side Turn Signal — Bulb Replacement, Removal and Installation
Tail light and number plate light — bulb replacement, removal and installation
Trunk Light — Bulb Replacement
Rear Fog Light — Bulb Replacement, Removal and Installation
Interior Lighting — Removal, Installation and Replacement of the Lamp
Glove Box Light Replacement
Engine electrics
Rechargeable battery
Battery pack — Maintenance
Battery — Removal and Installation
Description of the generator design
Generator Drive Belt — Tension Adjustment and Replacement
Voltage Regulator — Checking and Replacing
Generator — removal and installation
Generator — Checking and Repairing
Description of the starter design
Starter — removal and installation
Starter — check and repair
Spark plugs — checking condition and replacement
Ignition switch (lock) — removal, inspection and replacement of the contact group
Ignition coil
Ignition coil — checking, removal and installation
Ignition distributor
Distributor Cap and Rotor — Check and Replace
Ignition distributor — lubrication
Closed state angle of breaker contacts — checking and adjustment
Ignition timing — checking and adjustment
Ignition distributor — removal and installation
Ignition distributor — disassembly
Electrical circuits
Electrical diagram of the VAZ-2106 car
Generator Wiring Diagram
Starter Wiring Diagram
Contact ignition system diagram
Contactless ignition system diagram
Wiring diagram of the control system of the electromagnetic valve of the carburetor 21053-1107010
Schematic diagram of the hazard warning and direction indicator system
Sound signal connection diagram
Wiring diagram of the heater electric motor
VAZ-21061 «Zhiguli» (1976-2006)
General information
Specifications
Overall dimensions of the car
Technical characteristics of cars
Vehicle Passport Data
Safety precautions when working with a car
A tool used in addition to the standard set
Tightening torques for threaded connections
Basic data for adjustments and control
Spark plug characteristics
Fuels, lubricants and operating fluids used
Lamps used in the car
Cuff seals (oil seals)
Rolling bearings
Troubleshooting
Diagnostics of engine and its systems faults
Diagnosing Clutch Faults
Gearbox fault diagnostics
Diagnostics of faults of cardan transmission and chassis
Diagnostics of body faults
Battery fault diagnostics
Generator fault diagnostics
Diagnostics of faults in lighting and light signaling
Diagnosing Windshield Wiper Problems
Diagnostics of faults of the rear window heating element
Diagnosing Horn Malfunctions
Diagnostics of malfunctions of alarms and devices
Diagnostics of malfunctions of the heating and ventilation system
Power unit
Engine repair
Description of engine design
Cylinder head and valve timing mechanism
Replacing the camshaft drive chain damper
Replacing the camshaft and valve levers
Replacing the valve timing mechanism oil deflector caps
Replacing intake and exhaust manifold gaskets
Replacing the cylinder head gasket
Disassembling the cylinder head, grinding the valves
Replacing the front crankshaft oil seal
Replacing the camshaft drive chain tensioner
Replacing the camshaft drive chain
Replacement of auxiliary drive shaft
Replacing the rear crankshaft oil seal
Disassembling the crankshaft
Replacing the cylinder head cover gasket
Replacing the piston
Adjusting the clearance between the levers and the camshaft cams
Replacing crankshaft liners
Replacing the engine mount cushion
Dimensions of the main mating parts of the engine
Cooling and lubrication system
Engine lubrication system — general information
Engine oil change
Removal and disassembling the oil pump
Removal the crankcase ventilation oil separator
Replacing the oil pump drive gear
Oil pan replacement
Engine cooling system — design description
Replacing the coolant
Replacing the coolant pump
Replacing and checking the thermostat
Replacing the engine cooling system radiator
Power and exhaust system
Engine power supply system — design description
Replacing the air filter element
Replacing the fuel pump
Fuel pump repair
Replacing the fuel tank and its hatch cover
Carburetor «Ozone» — design description
Cleaning the fuel filter
Replacing the idle speed control solenoid valve
Adjusting the carburetor drive
Adjusting the position of the carburetor throttle valves
Adjusting the carburetor trigger
Adjusting the fuel level in the float chamber
Adjusting the carburetor idle speed
Replacing the carburetor
Carburetor Repair — General Information
Carburetor needle valve repair
Disassembling and checking the carburetor cover parts
Repair of the pneumatic throttle actuator
Disassembly and repair of the carburetor body
Disassembly and repair of the throttle body
Exhaust system — design description
Replacement of exhaust system parts
Transmission
Clutch
Description of the clutch design
Replacing fluid and bleeding the clutch hydraulic drive
Adjusting the clutch drive
Replacing the clutch master cylinder
Clutch Master Cylinder Repair
Replacing the clutch slave cylinder
Replacing the pressure plate assembly and clutch release bearing
Car gearbox
Description of the gearbox design
Checking the level and replacing the oil in the gearbox
Replacing the reverse light switch
Replacing the secondary shaft seal
Gearbox replacement
Gearbox repair
Speedometer Drive Replacement
Features of repair of a five-speed gearbox
Cardan gear
Description of the design of the cardan transmission
Maintenance of the cardan transmission
Checking the technical condition of the cardan transmission without disassembling
Replacing the cardan transmission
Disassembling the cardan joint
Assembling the cardan joint
Replacing the intermediate support bearing
Replacing the elastic coupling
Rear axle
Description of the rear axle design
Checking the rear axle for serviceability
Rear axle oil change
Replacing the axle shaft and its cuff
Removal and installation the rear axle
Replacing the pinion seal
Replacing the rear gearbox
Rear gearbox repair
Chassis
Front suspension
Description of the front suspension design
Front suspension diagnostics
Adjusting the clearance in the front wheel hub bearings
Replacing the grease in the hub, bearings and hub seal
Replacement of cushions and stabilizer bar
Replacing ball joints
Replacing the front shock absorbers
Replacing the front suspension springs
Replacing the upper arms and their rubber-metal hinges
Replacing rubber-metal hinges of lower arms
Replacing the lower arms of the front suspension
Replacing the front suspension crossmember
Installing the front suspension
Adjusting the front wheel alignment angles
Adjusting the longitudinal angle of the pivot axis
Adjusting the camber angle
Wheel alignment
Rear suspension
Description of the rear suspension design
Checking the technical condition of the rear suspension
Replacing rear shock absorbers
Replacing rear suspension springs
Removal and replacing rear suspension parts
Replacing rear suspension rod bushings
Steering
Description of the steering design
Topping up oil
Checking the condition of the steering
Adjusting the gearbox engagement
Replacing steering rods
Replacement and repair of the pendulum lever
Removal and installation the steering wheel
Removal and installation the steering shaft
Removal and installation the steering gear
Removal the bipod
Steering gear repair
Brake system
Description of the brake system design
Checking the condition of the hydraulic drive
Checking the brake booster
Checking the performance of the pressure regulator
Replacing brake fluid and bleeding the brake system
Replacing the front brake pads
Replacing rear brake pads
Replacing the front brake caliper
Replacing the front brake cylinders
Repair of front wheel brake cylinders
Replacing the brake disc
Replacing the front brake hoses
Replacing the rear brake hose
Replacing the brake drum
Replacing the rear wheel brake cylinder
Removal and repairing the master brake cylinder
Replacing the vacuum booster
Replacing and adjusting the pressure regulator
Removal components and adjusting the parking brake system
Body
Exterior
Description of the car body design
Front bumper replacement
Replacing the radiator grille
Replacing the hood lock
Replacing the hood
Replacing the outside rearview mirror
Replacing the rear bumper
Disassembling and assembling the bumper
Car body wash
Preservation and protection of paintwork
Interior
Replacing the interior rearview mirror
Replacing the sun visor
Replacement of ceiling trim
Replacing a ceiling handrail
Replacing the front seat
Replacing the front seat runners
Replacing the rear seat
Replacing the rear carpet and soundproofing
Replacing the rear roof pillar trim
Replacing the center pillar trim
Replacing the front seat belt
Replacing the dashboard shelf
Replacing the side trim
Replacing the radio panel
Replacing the glove box body
Replacing the instrument panel
Doors and windows
Windshield replacement
Replacing door trim
Replacing the outer rear door handle
Replacing the front door outer handle cylinder
Replacing the front door lock
Replacing the front door drop glass
Replacing the front door pivot glass
Replacing the door window lifter
Replacing the door and door stop
Door adjustment
Replacing the rear door lock drive
Replacement of the sliding and fixed rear door glass
Replacement of trunk upholstery
Replacement of the trunk lid lock
Replacing the trunk lid seal
Replacement of the trunk lid
Heating and ventilation
Description of the heater design
Heater operation diagram
Heating and ventilation system — general information
Replacing the heater electric fan
Replacing the heater radiator
Replacing the radiator shroud
Replacing the heater tap
Electrical equipment
Equipment and devices
Electrical diagram of VAZ-21061 cars manufactured in 1976-1987.
Electrical diagram of VAZ-21061 cars manufactured in 1988–2001.
Fuses and fuses
Checking electrical circuits
Fuse box arrangement diagram
Replacing fuses
Replacing the main and additional fuse boxes
Replacing the turn signal and hazard warning light relay
Replacing the battery charge indicator lamp relay
Replacing the headlight relay
Windshield Wiper Relay Replacement
Replacing the ignition switch
Replacing the ignition switch contact part
Windshield wiper repair
Replacing windshield washer nozzles
Windshield Washer Electric Pump Replacement
Repair of heater electric motor
Electric fan of the engine cooling system
Replacing the electric fan sensor
Replacing the cooling system fan motor
Control devices — general information
Coolant temperature gauge
Fuel level indicator
Oil pressure gauge
Speedometer and tachometer — check
Replacing switches on the instrument panel
Removal the instrument cluster
Replacing control instruments and lamps in the instrument cluster
Removal the radio panel insert
Replacing the low brake fluid indicator lamp
Replacing the cigarette lighter light bulb
Replacing the heater motor switch
Replacing the brake fluid level indicator sensor
Replacing the fuel level indicator sensor
Replacing the coolant temperature gauge sensor
Replacing oil pressure sensors in the engine lubrication system
Engine electrics
Battery capacity — check
Description of the generator design
General information about the generator
Checking the generator
Replacing the alternator drive belt
Replacing the voltage regulator
Replacing generator brushes
Removal the generator
Generator repair
Description of the starter design
Starter replacement
Starter repair
Ignition system
Scheme of contact (classic) ignition system
Ignition distributor 30.3706 (contact ignition)
Ignition coil B-117A (contact ignition)
Switch and spark plugs
Contactless ignition system diagram
Ignition distributor sensor 38.3706 (contactless ignition)
Checking spark plugs (contact ignition)
Checking the operation of the contact ignition system
Replacing spark plugs
Adjusting the spark plug gap
Adjusting the angle of the closed state of the breaker contacts
Checking the ignition timing
Adjusting the ignition timing
Correction of ignition timing angle
Replacing the ignition distributor rotor
Lubrication of the ignition distributor
Replacing the ignition distributor
Replacing the ignition coil
Ignition distributor repair
Repair of the ignition distributor sensor
Lighting and signaling
Headlights — General Information
Headlight adjustment
Replacing the headlight reflector bulb
Headlight replacement
Exterior lighting, brake lights, fog lights and reversing lights
Hazard warning lights and direction indicators
Replacing the sidelight and front turn signal bulbs
Replacing the sidelight
Replacing the side turn signal bulb
Replacing the side turn signal
Replacing the bulbs in the rear lights
Replacing rear lights and license plate lights
Replacing the fog light bulb
Replacing the fog light
Replacing the interior light bulb
Replacement of switches and interior lighting lamps
Replacing the glove compartment light bulb
Replacing the underhood lamp and its switch
Replacing the brake light switch
Replacing steering column switches
Replacing the trunk light bulb
Replacing the clock backlight lamp
Replacement of watches
Sound signal
Adjusting and replacing the sound signal
VAZ-2107 «Zhiguli» (1982-2012)
General information
User manual
Introduction to the vehicle owner's manual
General recommendations for vehicle operation
Vehicle Identification Numbers
Main operating parameters and dimensions
Car keys
Controls and instrumentation
Car accessories
Ventilation and heating of the passenger compartment
Opening doors
Front seats
Engine hood
Fuel tank cap and trunk
Installation of license plates
Starting the engine
Vehicle movement
Operating a new car
Use of seat belts
Correction of ignition timing angle
Towing a car
Maintenance
Description of the main systems of the car
Filling volumes
Basic data for adjustments and control
Car Care Schemes
Engine lubrication
Valve timing mechanism
Tensioning the timing chain
Power supply system
Exhaust gas toxicity reduction system
Engine crankcase ventilation system
Cooling system
Cooling system thermostat
Ignition system
Transmission Maintenance
Hydraulic shock absorbers and anti-roll bar
Steering and wheels
Wheel replacement
Checking and adjusting the front wheel alignment angles
Maintenance of the brake system
Car electrical system diagram
Rechargeable battery
Generator and starter
Headlight adjustment
Replacing lamps
Fuses and fuses
Car body care
Car maintenance during long-term storage
Design features of VAZ-21072 and VAZ-21074 cars
Configuration options for the VAZ-2107 car and its modifications
List of tools and accessories supplied with the vehicle
Lamps used in the car
Fuels and lubricants, operating fluids and automotive preparations
Information on the content of precious materials
Rolling bearings used in automobiles
Tightening torques for threaded connections
Operation and maintenance
Description of the design of the VAZ-2107 car
Main dimensions of the car
Technical characteristics of VAZ-2107
Location of the main units and assemblies of the car
Identification data of the car VAZ-2107
Location of controls and instruments
Ignition switch (lock)
Instrument cluster and key switches
Steering column switches
Headlight and instrument lighting hydraulic corrector control unit
Heating and ventilation control unit
Safety precautions when servicing and repairing a car
Tools, accessories and operating materials
Universal tool
Special tools and devices
Operating materials
Preparing the car for maintenance and repair
Periodic maintenance
Basic data for adjustments and control
Diagnostics of car malfunctions and methods of their elimination
Tightening torques for threaded connections
Lamps used in the car
Spark plugs
Operating fluids
Power unit
Engine repair
Description of engine design
Engine Oil — Checking Level and Replacing
Cylinder Head Cover Gasket — Replacement
Gas distribution mechanism drive chain-tension adjustment
Gas distribution mechanism drive chain-replacement
Timing Chain Tensioner — Replacement
Timing Chain Tensioner — Replacement
Camshaft and valve levers — replacement
Clearance between valve levers and camshaft cams — adjustment
Valve timing oil seals — replacement
Oil Pressure Sensor — Replacement
Engine oil pan — removal and installation
Oil Pump Drive Gear — Replacement
Auxiliary Drive Shaft — Replacement
Front Crankshaft Oil Seal — Replacement
Carburetor Engine Intake Manifold and Exhaust Manifold Gaskets — Replacement
Carburetor Engine Cylinder Head Gasket — Replacement
Cylinder head gasket for injection engine — replacement
Receiver — removal and installation
Intake manifold and exhaust manifold gasket for injection engine — replacement
Oil pump — replacement
Crankcase ventilation oil separator — removal and installation
Powertrain Mounts — Replacement
Engine — removal and installation
Flywheel — removal and installation
Rear Crankshaft Oil Seal — Replacement
Crankshaft — removal and installation
Pistons — replacement
Fuel system (carburetor)
Description of the design of the fuel system of a carburetor engine
Thermoregulator — changing the position of the damper
Air Filter Element — Replacement
Fuel filter — installation and replacement
Air filter housing — removal and installation
Fuel pump — removal and installation
Fuel pump filter — cleaning
Fuel Pump Diaphragm — Replacement
Fuel tank — removal and installation
Carburetor Fuel Filter — Cleaning
Carburetor Drive — Checking and Adjusting
Air damper drive — checking and adjustment
Fuel level in the float chamber — checking and adjustment
Idle speed — adjustment
Starter — checking and adjustment
Carburetor — removal and installation
Needle valve and float — replacement
Carburetor Cover — Removal and Disassembly
Carburetor body — disassembly
Pneumatic throttle actuator — removal and installation
Forced idle economizer system (FIES)
Forced idle economizer (FIE) — checking and replacement
Microswitch of the idle speed control system — checking and replacement
Electro-pneumatic valve — check and replacement
Electro-pneumatic valve control unit — check and replacement
Fuel system (injector)
Description of the design of the fuel system of the injection engine
Relieving pressure in the fuel system
Fuel filter — replacement
Fuel system pressure — check
Pressure regulator — removal and installation
Electric fuel pump with fuel level indicator sensor — removal and installation
Fuel rail — removal, installation and testing of injectors
Idle speed control valve — checking, removal and installation
Throttle body — removal and installation
Fuel tank — removal and installation
Air Filter Element — Replacement
Air filter housing — removal and installation
Throttle Cable Replacement
Adsorber — checking the purge valve, removal and installation
Control system
Description of the design of the engine control system
Precautions when repairing the engine management system
Engine Management System Fuses and Relays — Replacement
Electronic control unit (ECU) — removal and installation
Crankshaft Position Sensor — Checking and Replacing
Coolant Temperature Sensor — Checking and Replacing
Throttle Position Sensor — Checking and Replacing
Mass Air Flow Sensor — Checking and Replacing
Oxygen Concentration Sensor — Checking and Replacing
Speed sensor — removal and installation
Ignition Coil — Checking and Replacing
Cooling system
Description of the design of the cooling system
Coolant — Checking Level and Replacing
Thermostat — replacement
Electric Fan Switch Sensor — Replacement
Coolant Temperature Gauge Sensor — Replacement
Expansion tank — replacement
Radiator Electric Fan — Removal and Installation
Radiator — removal and installation
Coolant pump — removal and installation
Exhaust system
Description of the exhaust system design
Intake pipe — removal and installation
Additional muffler — removal and installation
Catalytic Converter — Removal and Installation
Main muffler — removal and installation
Transmission
Clutch
Description of the clutch design
Clutch release hydraulic drive — checking and adjustment
Clutch Release Hydraulic Drive — Checking Fluid Level
Clutch release hydraulic drive — fluid replacement and bleeding
Clutch release hydraulic reservoir — removal and installation
Clutch release hydraulic master cylinder — removal and installation
Clutch release hydraulic drive slave cylinder — removal and installation
Clutch release hydraulic hose — removal and installation
Clutch parts — removal and installation
Car gearbox
Description of the gearbox design
Gearbox — Checking the level and changing the oil
Speedometer Drive — Replacement
Reverse Light Switch — Checking and Replacing
Secondary shaft seal — replacement
Gearbox — removal and installation
Gearbox — disassembly and assembly
Cardan gear
Description of the cardan transmission design
Cardan transmission — technical condition check
Cardan transmission — removal and installation
Cardan transmission — disassembly and assembly
Rear axle
Description of the rear axle design
Rear Axle — Checking Oil Level and Changing Oil
Main gear pinion seal — replacement
Half shaft — removal and installation, replacement of seal
Rear axle gearbox — removal and installation
Rear Axle — Removal and Installation
Chassis
Front suspension
Description of the front suspension design
Front suspension — technical condition check
Wheel alignment angles — adjustment
Front Wheel Hub Bearings — Adjustment
Hub — replacement of seal, grease and bearings
Front Suspension Shock Absorber — Replacement
Front Suspension Spring — Replacement
Upper arm — removal and replacement of rubber-metal hinges
Rubber-metal hinges of lower arms — replacement on the car
Lower arm — removal and installation
Anti-roll bar cushions and rod — replacement
Ball joints — replacement
Rear suspension
Description of the rear suspension design
Rear suspension — technical condition check
Rear suspension rods — replacement
Rear shock absorber — replacement
Rear suspension spring — replacement
Wheels and tires
General information about wheels and tires
Tires — Checking Pressure
Wheels and tires — technical condition check
Wheel — replacement
Tubeless tire — repair
Steering
Description of the steering design
Steering — checking the technical condition and adjusting the steering mechanism
Steering Gearbox — Checking Oil Level
Steering gear engagement — adjustment
Steering wheel — removal and installation
Steering shaft covers — removal and installation
Steering shaft — removal and installation
Steering rods — replacement
Steering gear reducer — removal and installation
Pendulum arm — replacement
Brake system
Description of the brake system design
Brake system — checking technical condition
Hydraulic brakes — checking the brake fluid level
Hydraulic brake drive — bleeding and replacing brake fluid
Front Brake Pads — Replacement
Rear Brake Pads — Replacement
Master Brake Cylinder — Removal and Installation
Vacuum brake booster — checking the functionality
Brake booster — replacement
Brake light switch — position adjustment
Front wheel brake mechanism — disassembly
Front Brake Hose — Replacement
Rear Wheel Slave Cylinder — Replacement
Rear Brake Hose — Replacement
Brake pipes — replacement
Brake Pressure Regulator — Checking and Replacing
Parking brake — adjustment
Parking brake system — disassembly and assembly
Body
Exterior
Description of the body structure
Body — cleaning drainage holes and lubricating rubbing parts
Radiator Trim — Removal and Installation
Hood — removal and installation
Hood lock and lock drive cable — removal and installation
Front bumper — removal and installation
Rear bumper — removal and installation
Mudguard — Removal and Installation
Windshield Washer Reservoir — Refilling Fluid Level
Windshield Wiper Blades — Replacement
Outside rear view mirror — removal and installation
Interior
Interior rear view mirror — removal and installation
Front seat — removal and installation
Front seat adjustment mechanisms — disassembly
Rear seat — removal and installation
Radio Panel — Removal and Installation
Instrument panel — removal and installation
Description of the design of the ventilation and heating system
Heater tap — replacement
Heater Fan Motor — Replacement
Heater Radiator — Replacement
Doors and glass
Front door — removal and installation
Front door trim — removal and installation
Front door glass — removal and installation
Front door window lift mechanism — removal and installation
Lock, cylinder and outer handle of the front door — removal and installation
Rear door glass — removal and installation
Rear door window lift mechanism — removal and installation
Rear Door Lock and Outside Handle — Removal and Installation
Trunk lid lock and lock cylinder — removal and installation
Trunk lid — removal and installation
Electrical equipment
Equipment and devices
General information about electrical equipment
Relay and fuse box mounting block
Relays and Fuses — Replacement
Ignition relay, hazard warning light and turn signal relay — replacement
Horn — adjustment and replacement
Steering column switches — removal and installation
Windshield wiper motor-reducer — removal and installation
Windshield Washer Electric Pump — Removal and Installation
Instrument cluster — removing and replacing bulbs
Radio Panel Upper Insert — Replacing Bulbs and Instrument Light Dimmer
Key switches — replacement
Glove Box Light — Bulb Replacement
Wiring diagram of the relay and fuse box
Conventional numbering of contacts in the mounting block blocks and the colors of the wires connected to them
Electrical diagram of the VAZ-2107 car
Headlights and lighting
Headlight beam direction — adjustment
Headlight — bulb replacement
Headlight — removal and installation
Side Turn Signal — Bulb Replacement and Removal
Tail Light — Bulb Replacement and Removal
Rear License Plate Light — Removing and Replacing Bulbs
Additional brake light — bulb replacement
Interior Lighting — Removing and Replacing Bulbs
Engine electrics
Rechargeable battery
Battery pack — Maintenance
Battery — Removal and Installation
Description of the generator design
Generator Drive Belt — Tension Adjustment and Replacement
Generator — Checking and Repairing
Description of the starter design
Starter — removal and installation
Starter — check and repair
Spark plugs — checking condition and replacement
Ignition switch (lock) — removal and installation, checking and replacing the contact group
Ignition coil
Ignition coil — checking, removal and installation
Ignition distributor
Distributor Cap and Rotor — Check and Replace
Ignition distributor — lubrication
Closed state angle of breaker contacts — checking and adjustment
Ignition timing — checking and adjustment
Ignition distributor — removal and installation
Ignition distributor — disassembly
Electrical diagram of the engine management system with the M1.5.4N controller
Electrical diagram of the engine control system with the controller January-5.1.3
Generator — removal and installation
VAZ-21099 «Sputnik» (1990-2004)
General information
Specifications
Exterior of the car
Underhood space
General information about the vehicle
Technical characteristics of the car
Vehicle Passport Data
Appendix 1. Basic data for adjustments and control
Appendix 2. Fuels and lubricants and operating fluids
Appendix 3. Tightening torques for threaded connections
List of works for regular maintenance of the car
User manual
Safety rules and operating recommendations
Side doors
Trunk lid
Opening and closing the hood
Luggage compartment
Front seat adjustment
Governing bodies
Ventilation and heating of the passenger compartment
Elimination of fogging or freezing of glass
Seat belts
Refueling a car
What you need to have in your car
Preparing the car for departure
Checking the wheels
Checking the level and adding coolant
Checking the level and adding oil to the lubrication system
Checking the level and adding fluid to the washer reservoir
Checking the level and adding oil to the gearbox
Checking the level and topping up the brake fluid
Starting the engine
Disconnecting and connecting the battery
Removal and installation the battery
Wheel replacement
Checking and cleaning the radiator
Replacement and maintenance of windshield wiper blades
Lifting a car
Towing a car
Replacing fuses
Operation during the warranty period
Running in a new car
Maintenance
Checking the tightness of engine and gearbox seals
Checking the tightness of the cooling system
Checking the fuel system for leaks
Replacing the coolant
Replacing the oil filter and engine oil
Replacing the air filter element
Checking and adjusting the alternator drive belt
Replacing the alternator drive belt
Cleaning and flushing of crankcase ventilation system parts
Identifying faults in the ignition system
Checking and replacing spark plugs
Replacing the fine filter
Checking the air filter thermostat
Gearbox oil change
Checking the front wheel drive and gear shift linkage
Checking the condition of the front and rear suspension elements
Checking the steering wheel play
Checking the condition of the steering rods and steering mechanism
Replacing brake fluid
Checking and replacing the front wheel brake pads
Checking and replacing the rear wheel brake pads
Bleeding the brake system
Checking the efficiency of the braking system
Checking the tightness of the brake system
Checking the parking brake
Checking the operation of the vacuum booster
Checking the pressure regulator
Checking and adjusting the free travel of the brake pedal
Checking the exhaust system
Battery Maintenance
Checking the operation of electrical equipment elements
Headlight adjustment
Low/High Beam Lamp — Replacement
Parking light bulb — replacement
Front Turn Signal Lamp — Replacement
Side turn signal repeater bulb — replacement
Tail light bulbs — replacement
License Plate Light — Replacement
Interior Light Lamp — Replacement
Car care
Car body wash
Care and restoration of car body paintwork
Car body lubrication
Cleaning drainage holes
Car storage
Preparation for winter operation
Tips for starting the engine in severe frost
What is useful to buy for winter
Tips for winter car operation
Troubleshooting
The engine will not start
Injection system faults
Idle speed is gone
Engine misfires
The car moves in jerks
The car accelerates poorly
The engine stalled while driving
Oil pressure dropped
Engine overheating
The battery is not recharging
Electrical equipment faults
Extraneous knocking sounds appeared
Vibration and shock on the steering wheel
Brake problems
Tire puncture and replacement
Power unit
Engine repair
Removal and installation the engine
Adjusting valve clearances
Complete disassembly of the engine
Cylinder block — inspection, defect detection and repair
Piston with connecting rod — disassembly, defect detection and assembly
Cylinder head — design description
Disassembling the cylinder head
Inspection and defect detection of parts
Lapping valves
Replacing valve guide bushings
Cylinder head assembly
Engine assembly
Replacing and adjusting the tension of the generator drive belt
Replacing and adjusting the camshaft drive belt
Cooling and lubrication system
Changing engine oil and oil filter
Removal the oil pump
Disassembly and inspection of the oil pump
Installing an oil pump
Radiator and fan with shroud
Replacing the impeller and fan motor
Installing the radiator and fan with shroud
Checking and replacing the thermostat
Removal the water pump
Water pump troubleshooting and installation
Replacing the coolant
Power and exhaust system
Removal and installation the carburetor
Disassembling the carburetor
Defect detection of carburetor parts
Assembling the carburetor
Adjusting the air damper drive
Adjusting the throttle actuator
Adjusting engine idle speed
Adjusting the starting device
Adjusting the fuel level in the float chamber
Checking the operation of the second camera locking mechanism
Removal and installation the fuel pump
Disassembling the fuel pump
Fuel pump troubleshooting and assembly
Fuel tank
Replacing the exhaust pipe
Replacing the first stage muffler (resonator)
Replacing the main muffler
Transmission
Car gearbox
Gearbox and differential — design description
Removal the gearbox
Gearbox installation
Disassembling the gearbox
Inspection and defect detection of gearbox parts
Secondary shaft of the gearbox — design description
Disassembling the secondary shaft
Inspection and defect detection of secondary shaft parts
Secondary shaft assembly
Primary shaft of the gearbox
Differential — design description
Disassembling the differential
Inspection and defect detection of differential parts
Differential assembly
Selecting the differential bearing adjusting ring
Synchronizer — disassembly and assembly
Gear shift mechanism
Gearbox assembly
Gear shift lever
Gearbox oil change
Clutch and drive shafts
Adjusting the clutch drive
Clutch replacement
Replacing the clutch release fork and bearing
Replacing the clutch cable
Replacing the clutch and brake pedal bushings
Front Wheel Drive — Design Description
Removal the front wheel drive
Replacement of CV joints of drive shafts
Installing the front wheel drive
Chassis
Car suspension
Front Suspension Telescopic Strut — Removal
Front Suspension Telescopic Strut — Disassembly
Front Suspension Telescopic Strut — Assembly
Front Suspension Telescopic Strut — Installation
Steering knuckle — removal
Steering knuckle — installation
Replacing the front wheel hub bearing
Replacing the anti-roll bar
Replacing the ball joint of the suspension arm
Replacing the front suspension strut
Replacing the front suspension arm
Removal and installation the rear suspension shock absorber
Removal and installation the rear suspension beam assembly
Replacing the rear wheel hub bearing
Steering
Steering wheel — removal and installation
Steering column — removal and installation
Steering mechanism
Replacing steering rods
Brake system
Front wheel brake mechanism — design description
Front wheel brake mechanism — removal and installation
Front Brake Caliper — Removal and Installation
Front Brake Disc — Removal and Installation
Rear wheel brake mechanism
Wheel cylinder — removal and installation
Brake drive — design description
Replacing brake hoses
Master Brake Cylinder — Removal and Installation
Vacuum booster — removal and installation
Pressure regulator — check
Pressure Regulator — Replacement
Parking brake — adjustment
Replacing the parking brake cable
Parking brake lever
Body
Exterior
Front bumper replacement
Replacing the rear bumper
Replacing the radiator grille
Replacing the front fender
Removal and installation the hood
Adjusting the hood
Adjusting the hood lock
Outside rear view mirror
Interior
Front seat — removal and installation
Rear seat — removal and installation
Front seat belts
Replacing the rear seat belt
Replacing the rear seat back locks
Doors and locks
Front door — removal and installation
Replacing the front door trim
Replacing the glass and window regulator of the front door
Front door lock
Rear door — removal and installation
Replacement of glass and window lifter of the rear door
Rear door lock
Trunk lid — removal and installation
Electrical equipment
Equipment and devices
Relay and fuse box
Heater — design description
Removal the heater
Removal and installation the heater fan
Disassembly and assembly of the heater fan
Heater radiator
Heater rods
Heater resistor
Windscreen Wiper — Removal
Disassembling the windshield wiper
Windscreen wiper defect detection
Windscreen wiper assembly and installation
Instrument panel (high)
Instrument panel (low)
Electrical diagram of the VAZ-21099 car
Electrical diagram of the car VAZ-21099 Lux
Lighting and signaling
Lighting and light signaling — general information
Replacing headlights and turn signals
Side turn signal repeater
Replacing the rear light
Replacing the license plate light
Interior light
Directional light shade
Sound signal
Engine electrics
Generator — General Information
Removal the generator
Disassembling the generator
Generator defect detection
Generator assembly
Starter — General Information
Removal and installation the starter
Disassembling the starter
Starter troubleshooting and repair
Assembling the starter
Ignition system
Elements of the ignition system
Ignition distributor
Disassembling the ignition distributor
Defect detection of ignition distributor
Assembly of the ignition distributor
Ignition coil
Checking the ignition coil
Checking and replacing the switch
Ignition switch (lock)
VAZ-2109 «Sputnik» (1984-1997)
General information
Vehicle operation
A Brief History of the Volga Automobile Plant
General information about Sputnik vehicles
Technical characteristics of cars
Basic data for adjustments and control
Filling volumes and operating materials
Vehicle controls
Control and measuring instruments
Auxiliary equipment of the car
Features of driving a front-wheel drive car
Vehicle device
The structure (layout) of cars
Controls and instruments
Controls and instruments of luxury vehicles
The structure of a car engine
Crank mechanism design
The device of the gas distribution mechanism
Engine lubrication system
Engine cooling system
Engine power supply system
Air filter and mufflers
Carburetor device
Carburetor operation diagram
Clutch device
Clutch drive device
Gearbox device
Gearbox drive device
Gearbox operation diagram
Front wheel drive device
Front suspension device
Front suspension strut device
Rear suspension device
Rear suspension shock absorber device
Steering device
Wheel brake mechanism device
Brake drive device
Brake operation diagram
The device and operation of the generator
The structure and operation of the starter
The structure and operation of the ignition system
Car headlights device
Windscreen cleaner
Description of control devices
Car body structure
Body trim and rubber seals
Car seat arrangement
Car body mechanisms
Heating and ventilation of the car interior
Distributed fuel injection system
Car electrical system diagram
Power unit
Engine repair
The structure of a car engine
Powertrain suspension
Crank mechanism and cylinder block
Main faults of the crank mechanism and cylinder block
Valve timing and cylinder head
Maintenance of the valve timing mechanism
Checking the condition of the camshaft drive belt
Adjusting the tension of the camshaft drive belt
Adjusting the clearances in the valve timing mechanism
Replacing the camshaft drive belt
Main faults of the valve timing mechanism and cylinder head
Cooling and lubrication system
Cooling system device
Coolant pump device
Radiator device
Expansion tank
Electric fan of the cooling system
Cooling system thermostat
Cooling system maintenance
Checking the fluid level and seal tightness
Replacing the coolant
Checking the thermostat operation
Main faults of the cooling system
Lubrication system device
Oil pump device
Oil filter device
Engine crankcase ventilation
Maintenance of the lubrication system
Main faults of the lubrication system
Supply system
Power supply system device
Fuel tank device
Fuel pump device
Fuel lines and fine fuel filter
Air filter and thermostat device
Exhaust gas system
The structure and operation of the carburetor
Main metering systems of the carburetor
Power mode economizer and econostat
Idle system and transition systems of the carburetor
Carburetor accelerator pump
Carburetor starting device
Forced idle economizer
Carburetor control drive
Maintenance of the power supply system
Cleaning of carburetor parts
Adjusting the fuel level in the carburetor float chamber
Other carburetor adjustments
Main faults of the power supply system
Transmission
Clutch
General information about front-wheel drive transmission
Clutch device
Clutch drive device
Description of clutch operation
Clutch Maintenance
Main clutch faults
Gearbox and drive
Gearbox device
Gear shift drive
Design features of a five-speed gearbox
Gearbox operation
Transmission maintenance
Main faults of gearbox and ways to eliminate them
Front wheel drive device
Front Wheel Drive Maintenance
Front wheel drive faults
Chassis
Car suspension
Front suspension device
Front shock absorber device
Operation of the telescopic strut and shock absorber
The structure of car wheels
Car tire structure
Wheel alignment angles
Front Suspension and Wheel Maintenance
Tire pressure
Mounting and dismounting of tires
Checking the condition of the front suspension
Checking and adjusting wheel alignment angles
Main faults of the front suspension and tires and how to fix them
Rear suspension device
Rear shock absorber device
Rear suspension maintenance
Main faults of the rear suspension and how to fix them
Steering
The structure and operation of the steering system
Steering system maintenance
Main steering malfunctions and how to fix them
Brake system
The structure and operation of the braking system
Vacuum brake booster device
Brake master cylinder
Brake pressure regulator
Front wheel brake mechanism
Rear wheel brake mechanism
Parking brake system
Brake maintenance
Checking pipelines and connections
Checking the condition and replacing the front wheel brake pads
Adjusting the parking brake
Adjusting the brake pedal free travel
Checking the performance of the pressure regulator
Checking the performance of the vacuum booster
Checking the condition and replacing the brake pads of the rear wheels
Bleeding the brake hydraulic system
Replacing brake fluid
Main faults of the brake system and ways to eliminate them
Body
Body elements
Car body design
Body frame and plumage
Sealing and soundproofing of the body
Exterior and interior body finishing
Front doors of the car
Rear doors of the car
Car tailgate
Hood, bumpers, radiator grille
Body glazing
Windscreen and rear window washers
Instrument panel
Front seats of the car
Back seat of a car
Heating and ventilation of the passenger compartment
Body maintenance
Fastening of body parts and components, checking of locks, cleaning of drainage holes of doors and thresholds
Lubrication of body components and parts
Checking the condition and care of the paintwork
Restoration of the underbody coating and wheel arches
Anti-corrosion treatment of hidden cavities of the body
Main body faults
Main rolling bearings and seals
Electrical equipment
Engine electrics
Battery device
Battery maintenance
Main faults of the battery and how to fix them
Generator device
Generator operation
Generator Maintenance
Adjusting the alternator drive belt tension
Main generator faults and how to fix them
Starter device
Starter operation
Starter Maintenance
Main faults of the starter and how to fix them
Ignition system device
Operation of the contactless ignition system
Operation of the digital ignition system
Maintenance of the ignition system
Setting the ignition timing
Main faults of contactless ignition system and ways to eliminate them
Features of troubleshooting in a digital ignition system
Equipment and devices
Car electrical system diagram and its description
Car headlights device
Car exterior lighting
Lighting Maintenance
Main faults of the lighting and light signaling system
Car horn
Windscreen wiper and washer
Main malfunctions of the windshield wiper and how to fix them
Headlight and rear window cleaners
Electric motor of the heater fan
Engine cooling system fan electric motor
Device of control devices
Maintenance of control devices
Main malfunctions of control devices
Carburetor electromagnetic valve control system
Maintenance of the electromagnetic valve control system
Built-in diagnostic system
VAZ-2108 «Sputnik» (1984-2003)
General information
Introduction to guide
General information about the car
Technical characteristics of the car
Features of the design of cars VAZ-21081, -21083, -2109, -21093
Features of the design of VAZ-21081 cars
Features of the design of VAZ-21083 cars
Features of the design of VAZ-2109 cars
Microprocessor engine control system VAZ-21088-02
Methodology for troubleshooting the ignition system VAZ-21088-02
Tightening torques for threaded connections
Special tool for repair and maintenance
Fuels, lubricants and operating fluids used
Basic data for adjustments and control
Power unit
Engine repair
Features of the engine design
Engine mount — design description
Crank mechanism — description of the design
Valve timing mechanism — design description
Possible engine malfunctions
Removal and installation of the power unit
Cylinder head — removal and installation
Camshaft — Removal and Installation
Camshaft Drive Belt — Removal and Installation
Camshaft Oil Seal — Removal and Installation
Front Crankshaft Oil Seal — Removal and Installation
Rear Crankshaft Oil Seal — Removal and Installation
Connecting rod and piston group — removal and installation
Disassembly and assembly of the power unit
Disassembly and assembly of the engine
Connecting rod and piston group — disassembly and assembly
Cylinder head — disassembly and assembly
Cylinder Block — Checking and Repairing
Connecting rod and piston group — inspection and repair
Crankshaft and flywheel — inspection and repair
Cylinder head and its parts — inspection and repair
Camshaft and its drive — inspection and repair
Adjusting clearances in the valve drive mechanism
Adjusting the tension of the camshaft drive belt
Adjusting the alternator drive belt tension
Setting the ignition timing
Engine running-in after repair
Cooling and lubrication system
Engine cooling system — design description
Engine lubrication system — design description
Radiator of the cooling system — removal and installation
Oil pump — removal and installation
Coolant pump — disassembly and assembly
Oil pump — disassembly and assembly
Coolant pump — inspection and repair
Electric Fan — Checking and Repairing
Radiator of the cooling system — inspection and repair
Cooling system thermostat — testing and repair
Replacing the coolant
Oil pump — inspection and repair
Flushing of crankcase ventilation parts
Engine oil change
Power and exhaust system
Engine power supply system — general description
Fuel pump — design description
Air filter and thermostat — design description
Carburetor — design description
Fuel tank — removal and installation
Fuel pump — removal and installation
Carburetor — removal and installation
Silencers — removal and installation
Fuel pump — disassembly and assembly
Carburetor — disassembly and assembly
Thermoregulator — check and repair
Fuel tank — inspection and repair
Fuel pump — inspection and repair
Carburetor — inspection and repair
Carburetor adjustments
Transmission
Clutch and drive shafts
Features of the clutch device
Removal the clutch and its drive
Checking the technical condition and checking the clutch
Possible faults of the clutch and its drive
Installing the clutch and its drive
Adjusting the free travel of the clutch release fork lever
Features of the drive shaft design
Removal and installation the wheel drive
Disassembly and assembly of the wheel drive
Car gearbox
Features of the gearbox design
Possible gearbox malfunctions
Removal the gearbox
Disassembling the gearbox
Checking the technical condition of parts
Gearbox assembly
Selecting the differential bearing adjusting ring
Gearbox installation
Chassis
Front suspension
Features of the front suspension device
Possible faults of the front suspension
Checking the condition of the suspension parts on the car
Checking and adjusting wheel alignment angles
Removal and installation the front suspension
Testing the telescopic strut and shock absorber on the stand
Disassembly and assembly of a telescopic stand
Disassembly and assembly of the tie rod suspension arm and its bracket
Disassembling and assembling the upper support of the suspension strut
Disassembly and assembly of the stabilizer
Checking the technical condition of suspension units
Rear suspension
Features of the rear suspension device
Possible faults of the rear suspension
Removal and disassembling the rear suspension
Disassembly and assembly of shock absorbers
Suspension arms — checking technical condition
Suspension springs — checking technical condition
Shock absorbers and their fastening parts — checking the technical condition
Wheel hubs, bearings — checking the technical condition
Assembly and installation of the rear suspension
Steering
Features of the steering device
Possible steering malfunctions
Checking the steering on a car
Removal and installation steering
Disassembling the steering mechanism
Checking the technical condition of the steering mechanism
Steering gear assembly
Brake system
Features of the brake system
Possible malfunctions of the brake system
Checking pipelines and connections
Checking the performance of the vacuum booster
Adjusting the brake drive
Adjusting the parking brake
Checking the performance of the pressure regulator on the car
Bleeding the brake hydraulic system
Replacing brake fluid
Vacuum booster — removal and installation
Master Cylinder — Removal and Installation
Pressure regulator — removal and installation
Front wheel brake mechanism
Rear wheel brake mechanism
Parking brake — removal, installation and inspection
Body
Exterior
General information about the car body
Body frame and plumage
Engine hood — design description
Bumpers — design description
Radiator lining — design description
Possible body malfunctions, their causes and methods of elimination
Checking and repairing the body frame and plumage
Replacing the roof panel of the car body
Removal and installation the front wing
Replacing the side panel
Windscreen Frame Panel Replacement
Repair of deformed body surfaces
Removal and installation the hood
Removal and installation bumpers
Removal and installation the radiator grille
Restoration of body paintwork
Anti-corrosion protection of the body
Body sealing
Interior
Interior upholstery — design description
Instrument panel — design description
Front seats — design description
Back seat — design description
Interior heating and ventilation — design description
Removal and installation roof lining
Removal and installation pillar trim
Removal and installation the front door trim and side panels
Removal and installation the instrument panel
Removal and installation the front seat
Removal and installation the rear seat
Removal, disassembly, assembly and installation of the heater electric fan
Removal and installation the heater
Disassembly and assembly of the heater
Doors and glass
Front doors — design description
Tailgate — Design Description
Replacement of windshield, side glass and tailgate
Gluing the inside rear view mirror plate to the windshield
Removal and installation the front door
Disassembly and assembly of the front door
Adjusting the front door lock
Removal and installation the tailgate
Electrical equipment
Equipment and devices
General information about on-board electrical equipment
Protected elements (circuits) of electrical equipment
Car electrical system diagram
Features of the lighting system
Possible malfunctions of lighting and light signaling
Headlight adjustment
Steering column switch
Headlight relay
Direction indicator and hazard warning flasher relay
Features of the windshield wiper device
Possible malfunctions of the windshield wiper
Removal and installation the windshield wiper
Windshield wiper gear motor repair
Checking the windshield wiper relay
Headlight and rear window cleaners
Windscreen washer
Electric motors of the heater fans
Electric motors for engine cooling system fans
Features of the control devices
Possible malfunctions of control devices
Removal and installation the instrument cluster
Disassembling and assembling the instrument cluster
Methodology for troubleshooting devices
Testing of devices and their sensors on the stand
Carburetor electromagnetic valve control system
Built-in diagnostic system
Antenna, loudspeakers and radio receiver
Engine electrics
Features of the battery device
Possible faults of the battery
Bringing a dry-charged battery into working condition
Keeping the battery in good working order
Features of the generator device
Rules for checking and operating the generator
Possible generator faults
Generator Checks
Checking the voltage regulator
Generator repair
Features of the starter device
Possible starter malfunctions
Checking the starter on the stand
Disassembling and assembling the starter
Checking the technical condition of starter parts
Ignition system
Features of the ignition system
Possible malfunctions of the ignition system
Checking the ignition system elements on a car
Ignition distributor sensor — testing on the bench
Ignition coil and switch — testing on the bench
Spark plugs — testing on the bench
Ignition Switch — Bench Test
Radio interference suppression elements — bench testing
Ignition distributor sensor — removal and installation
Ignition Switch — Removal and Installation
VAZ-2110 «Lada» (1995-2007)
General information
Vehicle description
VAZ-2110 — a car with a high level of comfort
VAZ-2110 — a car for women
VAZ-21102 — for lovers of powerful engines
VAZ-21103 — with four valves per cylinder and phased distributed injection
VAZ-21106 — a two-door sedan for business trips
VAZ-21108 and VAZ-21109 — extended and armored «ten»
VAZ-2111 — a car with a station wagon body
VAZ-2112 — for those who enjoy a sporty driving style
«Ten» against the background of other cars
Media opinion on the cars of the «tenth» model
Specifications
Engine 21083-80 and engine 2110
Engine 2111
Engine 2112
Gas distribution mechanism drive belts
Carburetor fuel system with semi-automatic start and warm-up
Computer power supply system with electronically controlled injection
Distributed injection without neutralizer
Phased distributed injection with neutralizer
Electric fuel pump
Fuel and air filters
Power supply system computer
Engine parts lubrication system
Engine cooling system
Electrical equipment of the car
Clutch characteristics
Gearbox characteristics
Steering with tilt steering column adjustment
Brake system characteristics
Vehicle suspension characteristics
The car interior is a high level of comfort
Main parameters and dimensions of cars
Main parameters and characteristics of the engine
Main adjustment and control parameters
Vehicle Passport Data
Fuels and lubricants
Lamps used in the car
List of products containing precious metals in cars
User manual
About the vehicle owner's manual
Car keys
Remote control system for locking and unlocking
Door control
Electric window control
Seat adjustment
Seat belts and airbag
Installing a child restraint system
Salon equipment
Opening the hood
Trunk lid (tailgate)
Fuel tank cap
Design features of the LADA 1103-03 car
Design features of the LADA PREMIER car
Design features of the LADA 21123 «coupe» and LADA 21128 «coupe»
Instrument panel
Instrument panel in a variant design
Instrument cluster
Instrument cluster in a variant design
Liquid crystal display
Ignition switch
Electronic anti-theft system
Steering column switches
Control units
On-board control system indicator unit
Trip computer
Adjusting computer function
Heating and ventilation
Installation of license plates
Monitoring the technical condition of the vehicle
Precautions when operating a vehicle
Operating a new car
Starting the engine
Vehicle movement
Power steering system
Braking and parking
Anti-lock braking system
Towing a car
Features of operation of a car with a fuel injection system
Maintenance
Engine lubrication system
Transmission
Engine cooling system
Brake system
Power steering system
Washing liquids
Battery and its charging
Tire and Wheel Service
Wheel replacement
Lighting and signaling lamps
Fuses and fuses
Replacing the battery of the remote control for locking and unlocking doors
Car body maintenance
Car storage
Operation and maintenance
General information about the car
Vehicle Identification Numbers
Technical characteristics of cars (according to the manufacturer)
Front passenger compartment controls
Controls on the floor tunnel overlay
On-board control system indicator unit, immobilizer and heater controls
Instrument panel
Safety precautions when servicing and repairing a car
Tools, accessories and operating materials
Universal tool
Special tools and devices
Operating materials
Preparing a car for maintenance (service) and repair
Periodic maintenance (technical service) of the car
Diagnostics of car malfunctions and methods of their elimination
Tightening torques for threaded connections
Spark plugs
Lamps used in the car
Operating fluids and filling volumes
Oil seals used on the car
Tips for car owner
Statistics for the production of «tens»
Tuning is the ability to customize the «ten» according to the driver's wishes
What a car buyer should know
Retrofitting a new car
Useful things for your car
Music in the car VAZ-2110
General familiarization with the car
Inspection of the car before departure
Ergonomics of the workplace
Fitting and adjusting the belt and mirror
Starting the engine and warming it up
You have to know how to start off in a «ten»
Acceleration dynamics of the car
Braking is an art in which the price of life is hidden
Taking turns on a «ten»
A skid on a «ten» is not so dangerous, but you need to know how to get out of it
Driving in winter requires knowledge and skills
Techniques and methods for economical driving
Towing another vehicle and trailer
At least on my word of honor, but I have to get home
Vehicle maintenance
Car service, warranty and diagnostics
Selection of spare parts for the «ten»
Signs of possible malfunctions of the «ten»
Power unit
Engine repair
Car engine — device and description
Checking the engine oil level
Changing oil and oil filter on a car
Decorative engine cover — removal and installation
Checking the oil pressure in the engine lubrication system
Checking the compression in the engine cylinders
Crankshaft pulley — removal, installation, replacement
Front Timing Belt Cover — Removal and Installation
Timing Belt — Checking the Condition and Adjusting the Timing Belt Tension
Timing belt — removal, installation, replacement
Timing Belt Tensioner and Guide Rollers — Removal and Installation
Crankshaft toothed pulley — removal, installation, replacement
Front Crankshaft Oil Seal — Replacement
Camshaft pulleys — removal, installation, replacement
Rear Timing Belt Cover — Removal and Installation
Camshaft Seals — Replacement
Engine intake manifold 2112 (1.5i) — removal and installation
Exhaust manifold of engine 2112 (1.5i) — removal and installation
Cylinder head cover — removal, installation, replacement
Camshafts — removal, installation, replacement
Hydraulic compensators — removal, installation, replacement
Valve stem seals — replacement
Cylinder head — removal and installation
Cylinder head — check
Valves — Removal, grinding and installation of valves
Flywheel — removal, installation, replacement
Rear Crankshaft Oil Seal — Replacement
Engine oil pan — removal and installation, gasket replacement
Oil receiver — removal, installation, replacement
Oil pump — removal, disassembly, assembly and installation
Piston rings — replacement
Piston and connecting rod — replacement
Engine Mounts and Rods — Removal and Installation
Removal and installation the engine assembly
Removal and installation of a partially disassembled engine
Engine repair with complete disassembly
Supply system
Engine power supply system — device and diagram
Safety precautions for maintenance and repair of the power supply system
Air filter — replacing the filter element
Air filter — removal and installation
Throttle valve — drive adjustment
Throttle — Drive Cable Replacement
Throttle assembly — removal and installation
Intake manifold of engine 21124 (1.6i) — removal, installation, replacement
Receiver of injection engine 2112 (1.5i) — removal and installation
Fuel Line — Pressure Relief
Fuel filter — replacement
Fuel rail — checking operating pressure
Fuel rail engine 21124 (1.6i) — removal, installation, replacement
Fuel rail engine 2112 (1.5i) — removal and installation
Fuel module of the gasoline pump of the engine 21124 (1.6i) — removal and installation
Fuel module of the fuel pump of the engine 21124 (1.6i) — replacement of the fuel level indicator sensor
Fuel module of the fuel pump of the engine 21124 (1.6i) — replacement of the fuel pressure regulator
Fuel module of the gasoline pump of the engine 21124 (1.6i) — cleaning the mesh filter
Fuel module of the fuel pump of the engine 21124 (1.6i) — replacement of the fuel pump
Fuel module of the gasoline pump of the engine 2112 (1.5i) — removal, installation, replacement
Fuel module of the fuel pump of the engine 2112 (1.5i) — replacement of the fuel level indicator sensor
Fuel module of the gasoline pump of the engine 2112 (1.5i) — cleaning the mesh filter
Fuel module engine 2112 (1.5i) — fuel pump replacement
Adsorber — removal, installation, replacement
Fuel tank — removal, installation, replacement
Control system
Engine management system — device and diagram
Precautions when repairing the engine management system of a car
Engine Management System Relays and Fuses
Electronic control unit (ECU) — removal, installation, replacement
Ignition coils of engine 21124 (1.6i) — check and replacement
High-voltage spark plug wires for engine 2112 (1.5i) — removal, installation, replacement
Spark plugs — replacement
Engine ignition module 2112 (1.5i) — checking, removal and installation
Injectors — checking and replacement
Idle speed control valve (ISC) — checking and replacement
Evaporative Canister Purge Valve — Checking and Replacing
Crankshaft position sensor (CPS) car — removal, inspection, replacement
Camshaft position sensor (CPS) — removal, inspection, replacement
Throttle Position Sensor (TPS) — Checking and Replacing
Knock sensor (DS) — removal, inspection, replacement
Mass Air Flow Sensor (MAF) — Checking and Replacing
Oxygen Concentration Sensor — Checking and Replacing
Coolant Temperature Sensor (CTS) — Removal and Check
Speed sensor — checking and replacement
Cooling system
Engine cooling system — device and description
Checking the coolant level and the tightness of the cooling system
Replacing the coolant
Expansion tank — removal, installation, replacement
Thermostat — checking without removal
Thermostat — removal, installation, replacement
Coolant pump — removal and installation
Engine cooling fan — removal, disassembly and installation
Radiator of the cooling system — removal and installation
Exhaust system
Exhaust system — structure and description
Additional muffler suspension cushions — replacement
Muffler suspension cushions — replacement
Muffler — removal, installation, replacement
Additional muffler — removal, installation, replacement
Catalytic converter of engine manifold 21124 (1.6i) — removal, installation, replacement
Engine exhaust pipe 21124 (1.6i) — removal, installation, replacement
Muffler Inlet Pipe Seal Ring — Replacement
Engine exhaust pipe 2112 (1.5i) — removal and installation
Catalytic converter engine 2112 (1.5i) — removal and installation
Transmission
Clutch
Clutch — description and device
Checking the technical condition of the clutch
Clutch release drive — adjustment
Clutch cable — removal and installation
Slave and pressure plates of the clutch — replacement
Clutch release drive components — removal and installation
Car gearbox
Gearbox — device and description
Gearbox — technical condition check
Gearbox — Checking the oil level
Gearbox — Oil change
Jet thrust — removal and installation
Jet thrust — disassembly and assembly
Gear shift drive — removal, installation and adjustment
Gear shift drive — disassembly and assembly
Gearbox — removal and installation
Gearbox — disassembly and assembly
Gearbox — disassembly of housings, inspection
Primary shaft of the gearbox — disassembly and assembly
Secondary shaft of the gearbox — disassembly and assembly
Gearbox differential — disassembly and assembly
Gearbox — assembly
Differential adjusting ring — selection of rings
Gearbox replacement of front wheel drive seals
Replacing the gearbox primary shaft seal
Replacing the gear selector rod seal
Front wheel drives
Front wheel drives — design and description
Drive wheel — removal and installation
Outer CV joint — removal, replacement of boot and installation
Outer CV joint — disassembly and assembly
Inner CV joint — removal, replacement of boot and installation
Inner CV joint — disassembly and assembly
Chassis
Suspension and wheels
Front suspension of the car — device and description
Ball joint of the rack — removal, installation, replacement
Front suspension strut (without steering knuckle) — removal and installation
Front suspension strut — disassembly and assembly
Front wheel hub bearing — replacement (without removing the steering knuckle)
Front Suspension Wishbone — Removal and Installation
Front Suspension Wishbone — Silent Block Replacement
Longitudinal stretch of the front suspension — removal, installation, replacement
Front suspension crossmember — removal, installation, replacement
Anti-roll bar — removal and installation
Rear suspension — design and description
Shock absorber and spring of rear suspension — removal, installation, replacement
Rear Wheel Hub Bearing — Replacement
Wheels and tires — description and device
Wheels and tires — technical condition check
Tires — Checking Pressure
Wheel — replacement
Tubeless tire — DIY repair
Steering
Steering — device and description
Steering wheel — removal, installation, replacement
Decorative steering column trims — removal, installation, replacement
Steering column tilt mechanism — adjustment
Steering column assembly — removal, installation, replacement
Steering column bearings — replacement
Tie Rod End — Removal, Installation, Replacement
Steering rods — removal, installation, replacement
Steering gear assembly with steering rods — removal and installation
Steering rack boot — removal, installation, replacement
Brake system
Brake system — device and description
Checking the brake fluid level in the master cylinder reservoir
Bleeding brakes, replacing brake fluid
Brake pedal free play — checking and adjusting
Front brake mechanism — device and description
Front Brake Pads — Checking Wear
Front brake pads — replacement
Front Brake Hose — Removal, Installation, Replacement
Front Brake Caliper — Removal, Installation, Replacement
Front Caliper Brake Cylinder — Removal and Installation
Front brake disc — removal, installation, replacement
Brake Disc Protective Cover — Removal and Installation
Rear brake mechanism — device and description
Rear Brake Pads — Checking Wear
Rear brake drum — removal and installation
Rear brake pads — removal, installation, replacement
Rear brake cylinder — removal, installation, replacement
Rear Brake Shield — Removal and Installation
Rear brake hose — removal, installation, replacement
Master Brake Cylinder — Removal, Installation, Replacement
Vacuum brake booster — check
Vacuum brake booster — removal, installation, replacement
Brake pedal — removal and installation
Rear brake pressure regulator — device
Rear Brake Pressure Regulator — Adjustment
Rear Brake Pressure Regulator — Removal and Installation
Checking and adjusting the handbrake
Handbrake cables — removal, installation, replacement
Handbrake lever — removal and installation
Body
Exterior
Car body maintenance
Removal and installation the radiator grille
Replacing the bonnet gas struts
Removal the hood sound insulation
Removal, installation and adjustment of the hood
Removal, installation and adjusting the hood lock
Lubrication and replacement of the hood lock drive cable
Removal and installation the air intake grille of the ventilation system
Removal, installation, replacement of the front fender liner
Removal, installation, replacement of the front bumper
Removal, installation, replacement of threshold trim
Removal, installation, replacement of the front wing
Removal and installation engine protection
Removal and installation the engine compartment mudguard
Removal and installation the side rear view mirror
Removal and installation the fuel filler flap
Removal and installation the rear bumper
Interior
Removal and installation the interior rearview mirror
Removal and installation sun visors
Removal and installation the instrument panel
Removal and installation the floor tunnel trim
Removal and installation the front seat
Removal and installation the rear seat
Doors and glass
Replacing the outer part of the front door lock
Removal and installation the front door trim
Removal, installation, replacement of the front door lock cylinder
Removal and installation the outer front door handle
Removal, installation and adjusting the front door lock
Removal, installation, replacement of the front door window regulator
Removal, installation, replacement of front door glass
Removal, installation, replacement of the front door opening limiter
Removal, installation, replacement of the front door
Removal and installation the rear door trim
Removal, installation, replacement of the outer handle of the rear door
Removal, installation, replacement of the rear door lock
Removal, installation, replacement of rear door window regulator
Removal, installation, replacement of rear door glass
Removal and installation the rear door opening limiter
Removal and installation the rear door
Tailgate
Removal, installation and adjustment of the trunk lock (VAZ-2110)
Removal and installation the rear trunk spoiler (VAZ-2110)
Removal and installation the decorative trunk trim (VAZ-2110)
Removal, installation and adjustment of the trunk lid (VAZ-2110)
Adjusting the tension of the trunk hinge spring (VAZ-2110)
Removal and installation the rear trunk spoiler (VAZ-2111)
Removal and installation the trunk lid trim (VAZ-2111)
Removal and installation the electric trunk lock drive (VAZ-2111)
Removal and installation the decorative trunk trim (VAZ-2111)
Removal and installation the trunk lid lock cylinder (VAZ-2111)
Removal and installation the trunk lid lock (VAZ-2111)
Removal and installation the trunk wiper (VAZ-2111)
Removal and installation the trunk lid (VAZ-2111)
Removal and installation gas struts of the trunk lid (VAZ-2112)
Removal and installation the rear trunk lid spoiler (VAZ-2112)
Removal and installation the trunk lid trim (VAZ-2112)
Removal and installation the decorative trunk trim (VAZ-2112)
Removal, installation and adjustment of the trunk lock (VAZ-2112)
Removal and installation the rear wiper (VAZ-2112)
Replacing the rear window washer nozzle (VAZ-2112)
Removal and installation the trunk lid (VAZ-2112)
Ventilation and heating
Description of the interior ventilation and heating system
Replacing the cabin ventilation filter
Removal and installation the heating and ventilation control unit
Removal and installation the cabin air temperature sensor
Removal and installation the interior heater
Removal and installation the heater radiator
Removal and installation the heater fan
Removal and installation an additional heater resistor
Removal and installation the motor with the heater flap position sensor
Electrical equipment
Equipment and devices
Electrical equipment — description and device
The design and description of the fuse and relay mounting block
Replacing fuses and relays in the mounting block
Removal and installation repair of the mounting block
Description of switches and toggles
Removal and installation the ignition switch
Removal and installation steering column switches
Removal and installation the switch on the instrument panel trim
Removal and installation the switch in the floor tunnel trim
Removal and installation the interior light switch
Removal and installation the reverse light switch
Removal and installation the brake light switch
Removal and installation the horn
Device of control and measuring instruments and sensors
Removal and installation the instrument panel shield
Replacing the bulbs on the instrument panel
Removal and installation the clock and light indicator unit
Removal and checking the coolant temperature gauge sensor
Replacing the engine oil pressure sensor
Checking and replacing the brake fluid level sensor
Replacing the washer fluid level sensor
The structure and description of the windshield wiper and windshield washer
Removal and installation the windshield wiper
Windshield wiper repair
Removal and installation the windshield washer pump
Removal and installation the windshield washer reservoir
Removal and installation the rear window washer reservoir and pump
Removal and installation windshield washer nozzles
Headlights and lighting
Outdoor lighting device, light and sound signaling
Adjusting the headlights of the headlights
Replacing the high beam lamp
Replacing the low beam lamp
Replacing the parking light bulb
Replacing the turn signal lamp
Removal and installation the headlight
Removal and installation the front turn signal
Removal and installation the side turn signal lamp
Replacing the rear exterior light bulb
Replacing the rear interior light bulb
Removal and installation the rear outer light
Removal and installation the rear interior light
Removal and installation of additional brake light (VAZ-2112)
Removal and installation of additional brake light (VAZ-2110)
Removal and installation of additional brake light (VAZ-2111)
Removal and installation license plate light bulbs
Removal and installation the interior light bulb
Removal and installation the individual lighting lamp
Removal and installation the trunk light bulb
Removal and installation the fog light bulb
Engine electrics
Generator — device and description
Checking the generator without removing it from the car
Checking and adjusting the alternator belt tension
Replacing the alternator belt
Removal, installation and repair of the generator
Disassembly, inspection of parts and assembly of the generator
Starter device and description
Removal and installation the starter
Checking, disassembling and repairing the starter
Description and technical characteristics of the battery
Removal and installation the battery
Battery maintenance
Checking the battery
Charging the battery
Electrical circuits
Control diagram of the injection engine 2112 (1.5i) EURO II
Control diagram of the injection engine 2112 (1.5i) EURO III
Control diagram of the injection engine VAZ 21124 (1.6i) EURO II
Control diagram of the injection engine 21124 (1.6i) EURO III
Electrical diagram of the electrical equipment of the car
Rear window heating circuit
Electric window lifter control circuit
Electric drive diagram of the door locks (central lock) of the car
Wiring diagram of the electric drive for remote opening of the trunk lock
Automatic heater control system diagram
VAZ-2112 «Lada» (1999-2007)
General information
Operation and maintenance
General information about the VAZ-2112 (Lada 112) car
Vehicle Identification Numbers
Technical characteristics of cars
Governing bodies
Safety precautions when servicing and repairing a car
Tools, accessories and operating materials
Universal tools
Special tools and devices
Operating materials
Preparing the car for maintenance and repair
Periodic maintenance
Maintenance plan
Diagnostics of car malfunctions and methods of their elimination
Tightening torques for threaded connections
Spark plugs
Lamps used in the car
Operating fluids
Power unit
Engine repair
Description of engine design
Lubrication system — oil and oil filter replacement
Lubrication system — checking oil pressure
Engine trim panel — removal and installation
Checking the compression in the engine cylinders
Timing Belt — Checking Condition and Adjusting Tension
Timing Belt — Replacement
Crankshaft pulley — removal and installation
Front Crankshaft Oil Seal — Replacement
Camshaft pulleys — removal and installation
Camshaft Seals — Replacement
Engine intake manifold 2112 (1.5i 16v) — removal and installation, gasket replacement
Engine intake manifold 21124 (1.6i 16v) — removal and installation, replacement of sealing rings
Exhaust manifold of engine 2112 (1.5i 16v) — removal and installation, replacement of gasket
Exhaust manifold of engine 21124 (1.6i 16v) — removal and installation, gasket replacement
Intake manifold and exhaust manifold of the 2111 engine (1.5i 8v) — removal and installation, gasket replacement
Intake manifold and exhaust manifold of engine 21114 (1.6i 8v) — removal and installation, gasket replacement
Cylinder head cover for engines 2112 and 21124 (16v) — removal and installation
Cylinder head cover for engines 2111 and 21114 (8v) — removal and installation, gasket replacement
Camshafts of engines 2112 and 21124 (16v) — removal and installation
Camshaft of engines 2111 and 21114 (8v) — removal and installation
Hydraulic valve lifters for engines 2112 and 21124 (16v) — removal and installation
Adjusting clearances in the valve drive of engines 2111 and 21114 (8v)
Oil seals for engines 2112 and 21124 (16v) — replacement
Oil seals for engines 2111 and 21114 (8v) — replacement
Cylinder head of engines 2112 and 21124 (16v) — removal and installation
Cylinder head of engines 2111 and 21114 (8v) — removal and installation
Cylinder head — check
Valves — lapping
Flywheel — removal and installation
Rear Crankshaft Oil Seal — Replacement
Engine oil pan — removal and installation, gasket replacement
Oil intake — removal and installation
Oil pump — removal, disassembly, assembly and installation
Cylinder block — checking technical condition, removal and installation
Piston rings and connecting rod bearings — replacement
Selection of pistons for block cylinders
Replacing the connecting rod and piston group with a floating pin
Replacing the connecting rod and piston group with a pressed-in pin
Left support
Right support
Rear support of engines 2111 and 21114 (8v)
Lower mounting rod for engines 2112 and 21124 (16v)
Upper mounting rod for engines 2112 and 21124 (16v)
Lubrication system — checking the oil level
Supply system
Engine power supply system device
Safety precautions for maintenance and repair of the power supply system
Air filter — replacing the filter element
Air filter — removal and installation
Throttle valve — drive adjustment
Throttle — Drive Cable Replacement
Throttle assembly — removal, gasket replacement and installation
Engine receiver 2112 (1.5i 16v) — removal and installation
Engine receiver 2111 (1.5i 8v) — removal, replacement of seals and installation
Engine receiver 21114 (1.6i 8v) — removal, replacement of seals and installation
Fuel Line — Pressure Relief
Fuel filter — replacement
Fuel rail — checking operating pressure
Fuel rail engine 2112 (1.5i 16v) — removal, disassembly, assembly and installation
Fuel rail engine 21124 (1.6i 16v) — removal, disassembly, assembly and installation
Fuel rail engine 2111 (1.5i 8v) — replacement of fuel pressure regulator
Fuel rail engine 2111 (1.5i 8v) — removal, disassembly, assembly and installation
Fuel rail engine 21114 (1.6i 8v) — removal, disassembly, assembly and installation
Fuel module of engines 2111 and 2112 (1.5i) — removal and installation
Fuel module of engines 2111 and 2112 (1.5i) — replacement of fuel level indicator sensor
Fuel module of engines 2111 and 2112 (1.5i) — cleaning the mesh filter
Fuel module of engines 2111 and 2112 (1.5i) — replacement of fuel pump
Fuel module of engines 21114 and 21124 (1.6i) — removal and installation
Fuel module of engines 21114 and 21124 (1.6i) — replacement of fuel level indicator sensor
Fuel module of engines 21114 and 21124 (1.6i) — replacement of fuel pressure regulator
Fuel module of engines 21114 and 21124 (1.6i) — cleaning the mesh filter
Fuel module of engines 21114 and 21124 (1.6i) — replacement of fuel pump
Fuel tank — removal and installation
Control system
Engine management system device
Precautions when repairing the engine management system
Engine Management System Relays and Fuses
High-voltage wires of the 2112 engine (1.5i 16v) — checking and replacement
High-voltage wires of engines 2111 and 21114 (8v) — checking and replacement
Spark plugs for engines 2112 and 21124 (16v) — replacement
Spark plugs for engines 2111 and 21114 (8v) — replacement
Engine Ignition Module 2112 (1.5i 16v) — Checking and Replacing
Ignition coils of engine 21124 (1.6i 16v) — check and replacement
Ignition module (coil) for engines 2111 and 21114 (8v) — checking and replacement
Injectors — checking
Idle speed control valve — checking and replacing
Evaporative Canister Purge Valve — Checking and Replacing
Crankshaft Position Sensor — Checking and Replacing
Camshaft Position Sensor — Checking and Replacing
Coolant Temperature Sensor — Checking and Replacing
Throttle Position Sensor — Checking and Replacing
Knock Sensor — Checking and Replacing
Mass Air Flow Sensor — Checking and Replacing
Oxygen Concentration Sensor — Checking and Replacing
Vehicle Speed Sensor — Checking and Replacing
Electronic Control Unit (ECU) — Replacement
Cooling system
Engine cooling system device
Cooling system — technical condition check
Coolant — Replacement
Expansion tank — removal and installation
Thermostat — checking without removal
Thermostat — replacement
Coolant Pump — Replacement
Electric fan — removal, disassembly and installation
Engine cooling system radiator — removal and installation
Exhaust system
Device of the exhaust gas system
Additional muffler suspension cushions — replacement
Muffler suspension cushions — replacement
Metal-graphite sealing ring — replacement
Muffler — replacement
Additional muffler — replacement
Catalytic converter for engines 2111 and 2112 (1.5i) — replacement
Engine intake pipe 2112 (1.5i 16v) — removal and installation
Engine intake pipe 21124 (1.6i 16v) — removal and installation
Engine intake pipe 2111 (1.5i 8v) — removal and installation
Engine intake pipe 21114 (1.6i 8v) — removal and installation
Transmission
Clutch
Description of the clutch design
Clutch — checking technical condition
Clutch release drive — adjustment
Clutch cable — replacement
Clutch — replacement
Car gearbox
Gearbox device
Gearbox — technical condition check
Gearbox — Checking the oil level
Gearbox — Oil change
Jet thrust — removal and installation
Jet thrust — disassembly and assembly
Gear shift drive — removal, installation and adjustment
Gear shift drive — disassembly and assembly
Front Wheel Drive Seals — Replacement
Primary shaft seal — replacement
Gearbox — removal and installation
Front wheel drives
Front wheel drive arrangement
Front Wheel Drives — Checking Technical Condition
Front Wheel Drive — Removal and Installation
Outer drive joint — removal, replacement of protective cover and installation
Inner drive joint — removal, replacement of protective cover and installation
Chassis
Wheels and tires
Hubs, wheels and tires
Hubs, wheels and tires — checking the technical condition
Tires — Checking Pressure
Wheel — replacement
Front Wheel Hub Bearing — Replacement
Rear Wheel Hub Bearing — Replacement
Car suspension
Front suspension device
Front suspension — technical condition check
Ball joint of the rack — removal and installation
Front suspension strut — removal and installation
Front suspension strut — disassembly and assembly
Transverse suspension arm — removal and installation
Wishbone suspension — replacement of rubber-metal hinges
Longitudinal suspension strut — removal and installation
Front suspension crossmember — removal and installation
Anti-roll bar — replacement of struts
Anti-roll bar — removal, disassembly and installation
Front Wheel Alignment Check
Rear suspension device
Rear suspension — technical condition check
Shock absorber and spring rear suspension — removal and installation
Rear suspension beam — silent block replacement
Steering
Steering device
Steering — checking technical condition
Steering wheel — removal and installation
Decorative steering column trims — removal and installation
Steering column locking mechanism — adjustment
Steering column — removal and installation
Tie Rod End — Removal and Installation
Steering rods — removal and installation
Steering gear assembly with steering rods — removal and installation
Brake system
The structure of the braking system
Brake fluid level in the master cylinder reservoir — checking
Front Brake Pads — Checking Wear
Rear Brake Pads — Checking Wear
Vacuum brake booster — check
Brake pedal — checking free play
Parking brake — checking the lever travel
Front brake mechanism — device
Front brake pads — replacement
Front Brake Hose — Replacement
Front Brake Caliper — Removal and Installation
Front Wheel Brake Cylinder — Replacement
Brake disc — removal and installation
Brake Disc Mudguard — Removal and Installation
Rear brake mechanism — device
Brake drum — removal and installation
Rear brake pads — replacement
Rear Wheel Brake Cylinder — Replacement
Rear Brake Shield — Removal and Installation
Rear Brake Hose — Replacement
Service brake system drive — device
Hydraulic brake drive — bleeding
Hydraulic brake drive — brake fluid replacement
Master Brake Cylinder — Removal and Installation
Vacuum brake booster — removal and installation
Brake pedal — removal, replacement of bushings and installation
Brake pedal free play — adjustment
Rear Brake Fluid Pressure Regulator — Adjustment
Rear Brake Fluid Pressure Regulator — Removal and Installation
Parking brake — device
Parking brake — adjustment
Parking brake cables — removal and installation
Parking brake lever — removal and installation
Body
Exterior
Body — general information
Body maintenance
Radiator grille — removal and installation
Gas bonnet struts — replacement
Hood trim — removal and installation
Hood — removal, installation and adjustment of position
Hood lock — removal, installation and adjustment
Hood Lock Drive Rod — Lubrication and Replacement
Air intake grille of the ventilation system — removal and installation
Front fender liner — removal and installation
Front bumper — removal and installation
Threshold trim — removal and installation
Front wing — removal and installation
Engine Mudguard — Removal and Installation
Engine compartment mudguards — removal and installation
Engine compartment trim — removal and installation
Battery Shelf — Removal and Installation
Additional equipment — installation of engine crankcase protection
Outside rear view mirror — removal and installation
Fuel filler cap — removal and installation
Rear bumper — removal and installation
Interior
Instrument panel — removal and installation
Floor Tunnel Overlay — Removal and Installation
Front seat — removal and installation
Rear seat — removal and installation
Doors and glass
Front Door Lock Outer Part — Replacement
Front door trim — removal and installation
Front door lock switch (cylinder) — removal and installation
Front Door Outside Handle — Removal and Installation
Front door lock — removal, installation and adjustment
Front door window lifter — removal and installation
Front door glass — removal and installation
Front door opening limiter — removal and installation
Front door — removal and installation
Rear Door Trim — Removal and Installation
Rear Door Outside Handle — Removal and Installation
Rear door lock — removal, installation and adjustment
Rear door window lifter — removal and installation
Rear Door Glass — Removal and Installation
Rear door opening limiter — removal and installation
Rear door — removal and installation
Tailgate
Gas struts for the tailgate — removal and installation
Spoiler — removal and installation
Tailgate Trim — Removal and Installation
Motor-reducer of the remote lock opening drive — removal and installation
Decorative trim for the luggage compartment door — removal and installation
Tailgate Lock Switch (Cylinder) — Removal and Installation
Tailgate Lock — Removal and Installation
Tailgate — Removal and Installation
Ventilation and heating
Interior ventilation and heating system
Cabin Ventilation System Filter — Replacement
Heating and ventilation control unit — removal and installation
Cabin Air Temperature Sensor — Removal and Installation
Interior heater — removal and installation
Heater Radiator — Replacement
Heater Electric Fan — Replacement
Additional Heater Resistor — Replacement
Micromotor-reducer with heater flap position sensor — replacement
Electrical equipment
Equipment and devices
Description of the vehicle's electrical equipment
Fuse and relay mounting block
Mounting Block — Replacing Fuses and Relays
Mounting block — removal and installation
Ignition switch (lock)
Ignition Switch (Lock) — Check
Ignition switch (lock) — removal and installation
Ignition Switch (Lock) — Repair
Switches and switches
Steering column switches — removal and installation
Switches on the instrument panel trim — removal and installation
Switches in the floor tunnel trim — removal and installation
Interior Light Lamp Switch — Removal and Installation
Reverse Light Switch — Removal and Installation
Brake Light Switch — Removal and Installation
Sound signal — removal and installation
Control and measuring instruments and sensors
Instrument cluster — removal and installation
Instrument cluster — replacing bulbs
Clock and light indicator unit — removal and installation
Coolant Temperature Gauge Sensor — Removal and Check
Engine Oil Pressure Sensor — Replacement
Low Brake Fluid Sensor — Checking and Replacing
Low Washer Fluid Sensor — Replacement
Low Coolant Level Sensor — Replacement
Oil level sensor — replacement
Windscreen wipers and washers
Windscreen wiper — removal and installation
Rear Window Wiper — Removal and Installation
Windshield Washer Pump — Removal and Installation
Windshield Washer Reservoir — Removal and Installation
Rear Window Washer Reservoir — Removal and Installation
Windscreen washer nozzles
Rear window washer nozzles
Headlights and lighting
Outdoor lighting and light signaling
Headlight unit — light adjustment
High and low beam lamp — replacement
Parking light bulb — replacement
Turn signal lamp — replacement
Headlight — removal and installation
Front turn signal — removal and installation
Side direction indicators — bulb removal and replacement
Rear Exterior Light Bulbs — Replacement
Rear Interior Light Bulbs — Replacement
Rear light (outer) — removal and installation
Rear light (inner) — removal and installation
Additional brake light — removal and installation
License Plate Lights — Removal, Replacement of Bulbs and Installation
Interior light — lamp replacement, removal and installation
Individual illumination lamp — removal and installation, lamp replacement
Trunk light — removal and installation, lamp replacement
Fog light — removal and installation, lamp replacement
Engine electrics
Battery — Removal and Installation
Battery — Maintenance
Description of the generator design
Generator — testing without removing from the car
Generator Drive Belt — Checking Condition and Adjusting Tension
Generator Drive Belt — Replacement
Voltage Regulator and Capacitor — Checking and Replacing
Generator — removal and installation
Generator — repair
Description of the starter design
Starter — removal and installation
Starter — repair
Electrical circuits
Car electrical system diagram
Engine control system diagram 2112 (1.5i 16v) for EURO II toxicity standards
Engine control system diagram 21124 (1.6i 16v) for EURO II toxicity standards
Engine control system diagram 21124 (1.6i 16v) for EURO III toxicity standards
Engine control system diagram 2111 (1.5i 8v) for EURO II toxicity standards
Engine control system diagram 21114 (1.6i 8v) for EURO II toxicity standards
Engine control system diagram 21114 (1.6i 8v) for EURO III toxicity standards
VAZ-2114 «Samara-2» (2004-2013)
General information
Operation and maintenance
General information about the VAZ-2114 car
Identification numbers of the car VAZ-2114
Technical characteristics of VAZ-2114 cars
Vehicle controls
Car instrument cluster
Ignition switch (lock)
Safety precautions when servicing and repairing a car
Tools, accessories and operating materials
Universal tool
Special tools and devices
Operating and repair materials
Preparing the car for maintenance and repair
Periodic maintenance
Maintenance plan
Basic data for adjustments and control
Diagnostics of car malfunctions and methods of their elimination
Power unit
Engine repair
Engine specifications
Description of engine design
Engine — technical condition check
Lubrication system — checking the oil level
Lubrication system — oil and oil filter replacement
Decorative engine trim 11183 (1.6i) — removal and installation
Lubrication system — checking oil pressure
Compression in engine cylinders — check
Timing Belt — Checking Condition and Adjusting Tension
Timing Belt — Replacement
Timing Belt Tensioner Roller — Replacement
Front Crankshaft Oil Seal — Replacement
Camshaft Seal — Replacement
Intake manifold and exhaust manifold gasket — replacement
Cylinder Head Cover Gasket — Replacement
Adjusting the clearances in the timing drive valves
Camshaft — Removal and Installation
Valve stem seals — replacement
Cylinder head — removal and installation
Cylinder head — check
Valves — lapping
Flywheel — removal and installation
Rear Crankshaft Oil Seal — Replacement
Engine Oil Pan — Gasket Replacement
Oil intake — removal and installation
Oil pump — removal, disassembly, inspection, assembly and installation
Piston rings and connecting rod bearings — replacement
Connecting rod and piston group with a floating pin
Connecting rod and piston group with pressed-in pin
Left Engine Mount — Removal and Installation
Front Engine Mount — Removal and Installation
Rear Engine Mount — Removal and Installation
Cooling system
Technical characteristics of the cooling system
Description of the design of the cooling system
Cooling system — technical condition check
Coolant — Replacement
Expansion tank — removal and installation
Thermostat — removal and installation
Coolant Pump — Replacement
Electric fan — removal, disassembly and installation
Engine cooling system radiator — removal and installation
Supply system
Technical characteristics of the power supply system
Description of the power supply system design
Power supply system — technical condition check
Air filter — replacing the filter element
Air filter — removal and installation
Throttle valve — drive adjustment
Throttle — Drive Cable Replacement
Throttle assembly — removal and installation
Receiver — removal and installation
Fuel Line — Pressure Relief
Fuel filter — replacement
Fuel rail engine 2111 (1.5i) — replacement of fuel pressure regulator
Fuel rail of engine 2111 (1.5i) — removal, disassembly and installation
Fuel rail engine 11183 (1.6i) — removal, disassembly and installation
Fuel module of engine 2111 (1.5i) — removal and installation
Fuel module engine 2111 (1.5i) — replacement of fuel level indicator sensor
Fuel module of engine 2111 (1.5i) — cleaning of mesh filter
Fuel module engine 2111 (1.5i) — replacement of fuel pump
Fuel module engine 11183 (1.6i) — removal and installation
Fuel module engine 11183 (1.6i) — replacement of fuel level indicator sensor
Fuel module engine 11183 (1.6i) — replacement of fuel pressure regulator
Fuel module engine 11183 (1.6i) — cleaning the mesh filter
Fuel module engine 11183 (1.6i) — fuel pump replacement
Fuel tank — removal and installation
Adsorber — removal and installation
Gravity valve — removal, inspection and installation
Safety valve — removal and installation
Separator — removal and installation
Control system
Engine Management System Diagram
Technical characteristics of the engine management system
Description of the design of the engine control system
Engine Management System — Technical Condition Check
Engine Management System Relays and Fuses
High Voltage Wires — Checking and Replacing
Spark plugs — checking and replacing
Ignition Coil (Module) — Checking and Replacing
Injectors — checking and replacement
Idle speed control valve — checking and replacing
Evaporative Canister Purge Valve — Checking and Replacing
Crankshaft Position Sensor — Checking and Replacing
Camshaft Position Sensor — Checking and Replacing
Coolant Temperature Sensor — Checking and Replacing
Throttle Position Sensor — Checking and Replacing
Knock Sensor — Checking and Replacing
Mass Air Flow Sensor — Checking and Replacing
Oxygen Concentration Sensor — Checking and Replacing
Vehicle Speed Sensor — Checking and Replacing
Electronic control unit (ECU) — removal and installation
Exhaust system
Tightening torques for threaded connections
Description of the exhaust system design
Exhaust system — technical condition check
Muffler suspension cushions — replacement
Metal-graphite sealing ring — replacement
Muffler — replacement
Additional muffler — replacement
Catalytic Converter — Replacement
Intake pipe — removal, gasket replacement and installation
Transmission
Clutch
Clutch specifications
Description of the clutch design
Clutch — checking technical condition
Clutch release drive — adjustment
Clutch cable — replacement
Clutch — replacement
Car gearbox
Gearbox specifications
Description of the gearbox design
Gearbox — technical condition check
Gearbox — Checking the oil level
Gearbox — Oil change
Gear shift drive — removal, installation and adjustment
Front Wheel Drive Seals — Replacement
Primary shaft seal — replacement
Gearbox — removal and installation
Front wheel drives
Technical characteristics of drive shafts
Description of the design of drive shafts
Front Wheel Drives — Checking Technical Condition
Front Wheel Drive — Removal and Installation
Outer drive joint — removal, replacement of protective cover and installation
Inner drive joint — removal, replacement of protective cover and installation
Chassis
Wheels and tires
Technical characteristics of wheels and tires
Description of the design of wheels and tires
Wheels, tires and hubs — technical condition check
Tires — Checking Pressure
Wheel — replacement
Front Wheel Hub Bearing — Replacement
Rear Wheel Hub Bearing — Replacement
Front suspension
Front suspension specifications
Description of the front suspension design
Front suspension — technical condition check
Stretch mount bracket — removal and installation
Longitudinal suspension strut — removal and installation
Ball joint of the rack — removal and installation
Transverse suspension arm — removal and installation
Wishbone suspension — replacement of rubber-metal hinges
Front suspension strut — removal and installation
Front suspension strut — disassembly and assembly
Anti-roll bar — replacement of struts
Anti-roll bar — removal, replacement of cushions and installation
Front Wheel Alignment Check
Rear suspension
Tightening torques for threaded connections
Description of the rear suspension design
Rear suspension — technical condition check
Shock absorber and spring rear suspension — removal and installation
Rear suspension beam — silent block replacement
Steering
Technical characteristics of the steering system
Description of the steering design
Steering — checking technical condition
Steering wheel — removal and installation
Decorative steering column trims — removal and installation
Steering column locking mechanism — checking and adjustment
Steering column — removal and installation
Tie Rod End — Replacement
Steering rods — removal and installation
Steering gear — removal and installation
Steering Gear Protective Cover — Replacement
Brake system
Technical characteristics of the brake system
Description of the brake system design
Brake fluid level in the master cylinder reservoir — checking
Brake pads — checking for wear
Vacuum brake booster — check
Brake pedal — checking free play
Parking brake — checking the lever travel
Front brake mechanism
Front brake pads — replacement
Front Brake Hose — Replacement
Front Brake Caliper — Removal and Installation
Front Brake Slave Cylinder — Removal and Installation
Brake disc — removal and installation
Brake Disc Mudguard — Removal and Installation
Rear brake mechanism
Brake drum — removal and installation
Rear brake pads — removal and installation
Rear Brake Slave Cylinder — Replacement
Rear Brake Shield — Removal and Installation
Rear Brake Hose — Replacement
Service brake system drive
Hydraulic brake drive — bleeding
Hydraulic brake drive — brake fluid replacement
Master Brake Cylinder — Removal and Installation
Vacuum brake booster — removal and installation
Brake pedal free play — adjustment
Rear Brake Fluid Pressure Regulator — Adjustment
Rear Brake Fluid Pressure Regulator — Removal and Installation
Parking brake — device
Parking brake — adjustment
Parking brake cables — removal and installation
Parking brake lever — removal and installation
Body
Exterior
Body reference data
Description of the body structure
Body — technical condition check
Body maintenance
Radiator Trim — Removal and Installation
Hood trim — removal and installation
Hood — removal, installation and adjustment of position
Hood lock — removal, installation and adjustment
Hood Lock Drive Rod — Replacement
Front fender liner — removal and installation
Front bumper — removal and installation
Threshold trim — removal and installation
Front wing — removal and installation
Front fender trim — removal and installation
Engine Mudguard — Removal and Installation
Windshield — Replacement
Fuel tank filler cap — removal and installation
Rear bumper — removal and installation
Side glass — replacement
Outside rear view mirror — replacement of reflective element, removal and installation
Interior
Interior rear view mirror — removal and installation
Instrument panel — removal and installation
Floor Tunnel Overlay — Removal and Installation
Front seat — removal and installation
Rear seat — removal and installation
Doors and glass
Front door trim — removal and installation
Outer part of the front door lock — removal and installation
Front Door Outside Handle — Removal and Installation
Front door lock — removal, installation and adjustment
Front door window lifter — removal and installation
Front door glass — removal and installation
Front door opening limiter — removal and installation
Front door trim — removal and installation
Front door — removal and installation
Rear Door Trim — Removal and Installation
Rear Door Outside Handle — Removal and Installation
Rear door lock — removal, installation and adjustment
Rear door window lifter — removal and installation
Rear Door Glass — Removal and Installation
Rear door trim — removal and installation
Rear door — removal and installation
Tailgate
Gas door struts — removal and installation
Spoiler — removal and installation
Tailgate Trim — Removal and Installation
Tailgate Lock — Removal, Installation and Adjustment
Tailgate glass — removal and installation
Tailgate — Removal and Installation
Ventilation and heating
Reference data on the heating and ventilation system
Description of the ventilation and heating design
Heating and ventilation system — technical condition check
Heating and ventilation system filter — replacement
Heater tap — removal and installation
Additional resistor — removal, testing and installation
Electric heater fan — removal and installation
Heater radiator — removal and installation
Heater — removal and installation
Electrical equipment
Equipment and devices
Technical characteristics of electrical equipment
Description of the electrical equipment system
Electrical equipment — technical condition check
Fuse and relay mounting block
Mounting Block — Replacing Fuses and Relays
Mounting block — removal and installation
Ignition switch (lock)
Ignition Switch (Lock) — Check
Ignition switch (lock) — removal and installation
Ignition Switch (Lock) — Repair
Switches and switches
Hazard warning light switch — bulb replacement, removal and installation
Steering column switches — removal, inspection and installation
Dashboard Switches — Removal and Installation
Switches on the floor tunnel overlay — removal and installation
Interior Light Switches (Open Door Sensors) — Removal and Installation
Reverse Light Switch — Removal and Installation
Brake Light Switch — Removal and Installation
Horn — adjustment and replacement
Control and measuring instruments and sensors
Instrument cluster — removal and installation
Instrument cluster — replacing bulbs
On-board control system indicator unit — removal and installation
Coolant Temperature Gauge Sensor — Checking and Replacing
Oil Pressure Sensor — Replacement
Low Brake Fluid Sensor — Checking and Replacing
Windshield washer reservoir low fluid level sensor — checking and replacing
Low Coolant Level Sensor in Expansion Tank — Checking and Replacing
Low Oil Level Sensor — Checking and Replacing
Ambient Air Temperature Sensor — Replacement
Windscreen wipers and washers
Windscreen wiper — removal and installation
Windshield Wiper — Motor Gear Replacement
Rear Window Wiper — Removal and Installation
Windscreen Washer Pumps — Removal and Installation
Windscreen washer reservoir — removal and installation
Windshield Washer Nozzles — Replacement
Rear Window Washer Nozzle — Replacement
Headlights and lighting
Lighting and light signaling
Headlight unit — light adjustment
High and low beam lamp
Side light bulb
Turn signal lamp
Front turn signal — removal and installation
Headlight — removal and installation
Fog light — adjustment
Fog Light — Bulb Replacement
Fog light — removal and installation
Side turn signal — removal, bulb replacement and installation
Tail light — replacing bulbs
Tail light — removal and installation
Additional brake light — removal and installation
License Plate Lights — Removal, Bulb Replacement and Installation
Interior light — lamp replacement, removal and installation
Individual illumination lamp — removal, lamp replacement and installation
Engine electrics
Battery — Removal and Installation
Battery — Maintenance
Description of the generator design
Generator — check
Generator Drive Belt — Checking Condition and Adjusting Tension
Generator Drive Belt — Replacement
Voltage Regulator — Checking and Replacing
Rectifier block and capacitor — checking and replacement
Generator — removal and installation
Generator — repair
Description of the starter design
Starter — removal and installation
Starter — repair
Starter 5712.3708 and its modifications
Starter 2109.3708 and its modifications
Electrical circuits
Electrical diagram of the VAZ-2114 car
Engine management system diagram 2111 (1.5i)
Engine Management System Diagram 11183 (1.6i)
VAZ-2115 «Samara-2» (1997-2012)
General information
Vehicle device
General information about cars
Vehicle Passport Data
Car keys
Instrument panel
Instrument cluster
Heating and ventilation of the passenger compartment
Car door locks
Glass lifts in the doors
Seat belts
Adjusting the position of the front seats
Adjusting the position of the steering wheel
Rear view mirrors
Car interior lighting
Sun visors
Opening and closing the hood
Operation manual
Safety regulations
Operating recommendations
Traffic safety recommendations
A must have for daily use
It is necessary to have when going on a long journey
Operation of the vehicle during the warranty period
Running in a car
Preparing the car for departure
Checking car wheels
Checking the level and adding coolant
Checking the level and topping up the brake fluid
Checking the level and adding oil to the lubrication system
Checking the level and adding oil to the gearbox
Refueling a car
Using a jack
Towing a car
Checking the level and adding fluid to the washer reservoir
Vehicle malfunctions
The engine will not start
Malfunctions in the starting system
Checking the ignition system
Checking the power supply system
Fuel injection system faults
Idle speed is gone
Engine misfires
Engine diagnostics by the appearance of spark plugs
The car moves in jerks
A jerk at the start of movement
Jerks during acceleration
Jerks during steady motion
The car accelerates poorly
Adjusting the clutch drive
The engine stalled while driving
The engine oil pressure has dropped
Checking the lubrication system
Car engine overheating
Checking the cooling system
The battery is not recharging
Checking the electrical equipment of the car
Vehicle electrical equipment faults
Extraneous knocking noises in the engine
Extraneous knocks in the suspension and transmission
Vibration and shock on the steering wheel
Brake problems
Bleeding the brake system
Checking the brake system
Puncture of the tire
Wheel replacement
Car care
Daily inspection of the car
Car wash
Lubrication of body fittings
Cleaning drainage holes
Polishing of paintwork
Checking the car before leaving
Fuels and lubricants and operating fluids
Tightening torques for threaded connections
Power unit
Engine repair
Engine design features
Possible engine malfunctions
Useful tips for engine repair
Changing engine oil and oil filter
Setting the piston of the first cylinder to the TDC position of the compression stroke
Replacing the camshaft drive belt
Replacing the tension roller
Removal and installation the flywheel
Replacing the cylinder head cover gasket
Replacing the cylinder head gasket
Replacing the intake manifold and exhaust manifold gaskets
Replacing the engine oil pan gasket
Replacing valve stem seals
Replacing crankshaft seals
Replacing the camshaft seal
Cylinder head repair
Lapping valves
Adjusting valve clearances
Removal the engine
Engine installation
Disassembling the engine
Engine defect detection
Engine assembly
Removal and installation the oil pump
Oil pump repair
Flushing of crankcase ventilation system components
Cooling system
Replacing the coolant
Design features of the cooling system
Replacing the cooling system radiator
Replacing the water pump
Removal and installation the thermostat
Supply system
Features of the power supply system design
Reducing pressure in the fuel system
Replacing the air filter element
Removal and installation the air filter
Replacing the fuel filter
Removal and installation the fuel tank
Removal, repair and installation of the fuel pump
Checking and replacing injectors
Checking and replacing the fuel pressure regulator
Replacing the throttle cable
Adjusting the throttle actuator
Removal and installation the throttle assembly
Fuel vapor recovery system
Control system
Features of the engine management system
Replacing fuses and relays of the engine management system
Removal and installation the controller
Removal and installation the crankshaft position sensor
Removal and installation the coolant temperature sensor
Removal and installation the throttle position sensor
Removal and installation the mass air flow sensor
Removal and installation the knock sensor
Removal and installation the oxygen sensor
Removal and installation the ignition module
Exhaust system
Exhaust gas system
Replacing the exhaust system suspension cushions
Replacing the muffler
Replacing the resonator
Replacing the catalytic converter
Replacing the inlet pipe
Transmission
Clutch
Clutch design features
Possible clutch malfunctions
Adjusting the clutch release drive
Clutch repair
Replacing the clutch release bearing
Replacing the clutch release fork
Replacing the clutch pedal axle bushings
Replacing the clutch cable
Car gearbox
Gearbox design features
Possible gearbox malfunctions
Removal and installation the gearbox
Gearbox disassembly and defect detection
Secondary shaft repair
Primary shaft repair
Synchronizer repair
Differential repair
Selecting the differential bearing adjusting ring
Gear selection mechanism repair
Replacing gearbox seals
Gear shift drive repair
Adjusting the gear shift drive
Front wheel drives
Front wheel drive device
Possible faults of the front wheel drive
Removal and installation front wheel drives
Replacement of constant velocity joints (CV joints)
Chassis
Front suspension
Features of the front suspension design
Possible faults of the front suspension
Checking the technical condition of suspension parts on a car
Removal and installation a telescopic stand
Repair of telescopic stand
Replacing the upper support of the telescopic stand
Replacing the ball joint
Replacing the front suspension arm
Replacing the stretch
Replacement of anti-roll bar components
Replacing the front hub bearing
Rear suspension
Features of the rear suspension design
Possible faults of the rear suspension
Replacing the shock absorber and rear suspension spring
Replacing the rear hub bearing
Replacing the rear suspension beam
Checking and adjusting the front wheel alignment angles
Steering
Features of the steering design
Possible steering malfunctions
Inspection and testing of steering
Removal and installation the steering wheel
Removal, installation and disassembly of the steering column
Replacing the steering rod, outer end and protective boot of the ball joint
Removal and installation the steering gear
Checking the gap between the rack stop and the stop nut
Steering gear repair
Brake system
Design features of the brake system
Possible malfunctions of the brake system
Features of the vacuum booster design
Checking the operation of the vacuum booster check valve
Replacing the vacuum booster
Removal and installation the master brake cylinder
Repair of the main brake cylinder
Replacing the pressure regulator
Adjusting the pressure regulator drive
Checking pipelines and connections
Replacing brake hoses
Bleeding the brake system
Replacing brake fluid
Replacing rear brake pads
Replacing the front brake pads
Replacing the brake disc
Replacing the brake drum
Front Brake Cylinder Repair
Replacing the rear brake cylinder
Design features of the master brake cylinder
Replacing the spring of the parking brake lever pawl
Repair of the parking brake lever
Replacing the parking brake cable
Checking and adjusting the parking brake drive
Design features of the pressure regulator
Body
Exterior
Features of the body design
Possible bodywork faults
Removal and installation front mudguards
Removal and installation the front bumper
Removal and installation the rear bumper
Removal and installation radiator grilles
Removal and installation the front wing
Removal and installation moldings
Removal and installation door sill trims
Removal and installation a spoiler (hatchback)
Removal and installation a spoiler (sedan)
Replacing the outside rearview mirror
Interior
Removal and installation the front seat
Removal and installation the rear seat
Replacing the front seat belt
Rear Seat Belt Replacement (Hatchback)
Rear Seat Belt Replacement (Sedan)
Removal and installation of interior trim
Replacing the interior rearview mirror
Replacing sun visors
Replacing handrails
Removal and installation steering column trims
Removal and installation the floor tunnel lining
Removal and installation the instrument panel shield
Removal and installation the instrument panel
Disassembly and assembly of the instrument panel
Removal and installation the heater radiator
Removal and installation the heater
Gluing the mounting bracket for the interior rear view mirror
Doors, covers and windows
Removal and installation the hood
Adjusting the hood lock
Removal and installation the rear door trim (hatchback)
Removal and installation the tailgate lock (hatchback)
Removal and installation tailgate stops (hatchback)
Removal and installation the tailgate (hatchback)
Removal and installation tailgate hinges (hatchback)
Removal and installation the trunk lid (sedan)
Replacement and adjustment of the trunk lid lock (sedan)
Removal and installation the front door trim
Replacing the front door window regulator
Replacing the front door drop glass
Door lock repair
Removal and installation side doors
Removal and installation the door opening limiter
Removal and installation the rear door trim
Replacing the rear door window regulator
Replacing the rear door drop glass
Windshield replacement
Electrical equipment
Equipment and devices
Safety precautions when working with electrical equipment
Location of fuses and relays
Removal and installation the fuse box
Repair of the mounting block
Features of the ignition switch design
Checking the ignition switch
Removal and installation the ignition switch
Replacing the ignition switch contact group
Checking and replacing steering column switches
Adjusting and replacing the sound signal
Replacing the Horn Contact Ring
Design features of windshield wipers and washers
Removal, repair and installation of windshield wipers
Removal, repair and installation of the rear window wiper
Removal and installation the washer reservoir
Electric motor of the heater fan
Removal and installation the heater fan
Disassembling the heater fan and repairing the electric motor
Replacing the additional heater resistor
Electric motor of the cooling system fan
Heated rear window (and tailgate window)
Features of the instrument cluster design
Removal and installation the instrument cluster
Replacing the indicator lamps in the instrument cluster
Possible malfunctions of the instrument cluster
Methodology for troubleshooting devices
Checking the devices
Checking the sensors of control devices
Replacing the instrument lighting switch
Replacing the hazard warning switch
Replacing the Low Oil Pressure Warning Light Sensor
Replacing the coolant temperature gauge sensor
Replacing the washer fluid level sensor in the washer reservoir
Replacing the coolant level sensor in the expansion tank
Replacing the engine oil level sensor
Replacing the reverse light switch
Trip computer
On-board control system indicator unit
Design features of electric window lifters
Electric heated front seats
Removal and installation the cigarette lighter
Door locking system
Headlights and lighting
Features of lighting design
Replacing the bulbs in the headlight
Replacing the rear light bulbs
Replacing turn signal bulbs
Replacing the interior light bulb
Replacing the fog light bulb
Replacing the license plate light bulb
Headlight adjustment
Headlight replacement
Replacing the headlight corrector
Replacing the fog light
Replacing the side turn signal
Replacing the front turn signal
Replacing the rear light
Replacing an additional brake light
Replacement of interior light
Replacing the directional light shade
Engine electrics
Design Features of the Generator
Generator malfunctions
Checking the alternator drive belt tension
Replacing and adjusting the tension of the generator drive belt
Removal and installation the generator
Replacing the generator pulley
Generator repair
Features of the starter design
Possible starter malfunctions
Removal and installation the starter
Starter repair 423.3708
Starter repair 5712.3708
Checking and replacing spark plugs
Anti-theft system
Anti-theft system APS-4
Disabling the immobilizer
Immobilizer «training» procedure
Emergency situations when using the immobilizer
Alternative engine starting procedure
Removal and installation the immobilizer control unit
VAZ-2121 «Niva» (1977-1994)
General information
Vehicle device
Purpose and brief characteristics of the car
Crank mechanism of the engine
Engine timing mechanism
Engine lubrication system
Engine cooling system
Engine power supply system
Vehicle electrical system
Car transmission diagram
Clutch design and operation
Transmission
Cardan transmission
Transfer case
Rear axle device
Front axle design
Car suspension device
Car wheels and tires
Steering device
The design of braking systems
Car body structure
Technical characteristics of cars
Basic data for adjustments and control
Fuels, lubricants and operating fluids used
Car VAZ-21219
The main differences of the VAZ-21219 car
Engine assembly 21213
Cylinder block
Connecting rod and piston group
Crankshaft
Camshaft and its drive
Cooling and lubrication system
Power supply system
Features of the carburetor device
Disassembling the carburetor
Cleaning and checking the technical condition of carburetor parts
Assembling the carburetor
Adjusting and checking the carburetor
Exhaust gas recirculation system
Features of the transmission of the VAZ-21219
Contactless ignition system
Carburetor electromagnetic valve control system
Power unit
Engine repair
Longitudinal and transverse sections of the engine
Possible engine malfunctions, their causes and methods of elimination
Removal and installation the engine
Disassembling the engine
Engine assembly
Engine bench testing
Checking the engine on a car
Cylinder Block — Inspection and Checking
Pistons and connecting rods — pressing out the pin and cleaning
Selecting a piston for a cylinder
Checking the clearance between the piston and the pin
Checking the clearances between piston grooves and rings
Checking the clearance between the bearings and the crankshaft
Piston mass control
Assembly of the connecting rod and piston group
Checking the pin pressing
Checking the parallelism of the axes of the lower connecting rod head and the piston pin
Crankshaft — inspection and repair
Flywheel — inspection and repair
Removal and installation the cylinder head
Disassembly and assembly of the cylinder head and valve mechanism
Checking and grinding valve seats
Valve repair
Cylinder head gasket
Adjusting the clearance between the levers and the camshaft cams
Adjusting the camshaft chain tension
Checking the camshaft
Tensioner — inspection, disassembly and assembly
Camshaft drive chain
Cooling system
Cooling system device
Checking the level and density of the liquid in the cooling system
Filling the cooling system with liquid
Adjusting the tension of the pump drive belt
Coolant pump — disassembly and assembly
Thermostat is a device
Radiator — removal and inspection
Lubrication system
Lubrication system device
Engine oil change
Oil pump — removal, disassembly and installation
Checking the oil pump parts
Checking the pressure reducing valve
Oil pump drive shaft and gears
Oil pump drive shaft bushings
Oil pump drive gear bushing
Flushing the engine crankcase ventilation system
Supply system
Air filter — removal and installation
Fuel pump device
Checking the fuel pump
Installing a fuel pump on an engine
Fuel tank — removal and installation
The structure and description of the carburetor
Idle speed adjustment
Setting the fuel level in the float chamber
Adjusting the carburetor drive
Removal and installation a carburetor on a car
Disassembling the carburetor
Cleaning and checking the technical condition
Assembling the carburetor
Adjusting and checking the carburetor after assembly
Exhaust gas system
Transmission
Clutch
Clutch device
Possible clutch malfunctions, their causes and methods of elimination
Adjusting the clutch release drive
Bleeding the clutch hydraulic line
Removal and installation the clutch
Clutch control
Removal and installation of the working and master cylinders of the clutch drive
Disassembly, inspection, repair and assembly of the master and working cylinders
Checking the clutch master cylinder on the stand
Car gearbox
The device of the gearbox
Possible gearbox malfunctions, their causes and methods of their elimination
Removal and installation the gearbox
Disassembly and assembly of the gearbox
Checking the technical condition
Features of repair of a five-speed gearbox
Transfer case
Transfer case device
Possible transfer case malfunctions, their causes and methods of elimination
Methodology for determining the causes of vibration of the transfer case and the body floor
Removal, installation and centering the transfer case
Disassembly and assembly of the transfer case
Checking the technical condition of the transfer case
Transfer case testing
Cardan gear
Cardan transmission — general information
Cardan transmission device
Possible cardan shaft malfunctions, their causes and methods of elimination
Removal and installation the cardan transmission
Checking the technical condition without disassembling
Disassembling the cardan transmission
Checking the technical condition of the cardan transmission
Assembly of the cardan transmission
Balancing of cardan shafts
Features of repair of cardan transmission installed before 1988
Rear axle and gearbox
Rear axle device
Possible malfunctions of the rear axle, their causes and methods of elimination
Removal and installation the rear axle
Disassembly and assembly of the rear axle
Checking the rear axle beam
Rear axle beam straightening
Half shafts — removal and installation
Half shafts — technical condition check
Half shafts — removing the locking ring
Assembly of the axle shaft
Measuring the axial free play of the axle shaft on a vehicle
Rear axle gearbox device
Determining gearbox faults by noise
Removal and installation the gearbox
Disassembling the gearbox
Checking the technical condition of gearbox parts
Gearbox assembly
Adjusting the pinion bearings
Checking the contact of the working surface of the main gear teeth
Replacing the pinion seal
Front axle
Front axle design
Possible faults of the front axle, their causes and methods of elimination
Removal and installation the front axle
Disassembling the front axle
Checking the technical condition
Front axle assembly
Front wheel drive
Possible faults of the front drive, their causes and methods of elimination
Removal and installation the front wheel drive
Disassembly and assembly of the front wheel drive
Chassis
Front suspension
Possible suspension faults, their causes and methods of elimination
Front suspension device
Determining the condition of the front suspension parts
Checking and adjusting the front wheel alignment angles
Checking and adjusting the clearance in the front wheel hub bearings
Replacing grease in front wheel hub bearings
Wheel balancing
Removal and installation the front suspension
Disassembly and assembly of suspension units
Checking the technical condition of the front suspension
Replacement of rubber-metal hinges
Rear suspension
Rear suspension device
Removal and installation the rear suspension
Checking the technical condition of the front suspension
The design of shock absorbers for front and rear suspensions
Checking shock absorbers on a stand
Disassembly and assembly of the shock absorber
Checking the technical condition of shock absorber parts
Steering
Steering device
Possible steering malfunctions, their causes and methods of elimination
General inspection of the steering system
Checking the ball joints of the steering rods
Checking and adjusting the clearance in the engagement of the roller with the steering gear worm
Removal and installation the steering gear
Disassembly and assembly of the steering gear housing
Checking and repairing the steering mechanism
Disassembly and assembly of the steering shaft
Tie rods and ball joints — removal and installation
Tie rods and ball joints — inspection and repair
Pendulum Arm Bracket — Removal and Disassembly
Pendulum Arm Bracket — Check
Pendulum Arm Bracket — Assembly and Installation
Brake system
Brake system diagram
Possible brake malfunctions, their causes and methods of elimination
Checking and adjusting brakes, checking pipes and connections
Checking the performance of the vacuum booster
Adjusting the brake drive
Adjusting the parking brake
Checking the performance of the pressure regulator
Adjusting the clearance between the pads and the drum
Adjusting the position of the pressure regulator
Removal air from the hydraulic drive
Clutch and brake pedal bracket
Vacuum booster — removal and installation
The device of the main cylinder of the brake drive
Master Cylinder — Removal and Installation
Master Cylinder — Disassembly and Assembly
Master Cylinder — Checking Parts
Checking the tightness of the master cylinder
Front brake device
Front brakes — removal and installation
Front brakes — disassembly and assembly
Front Brakes — Checking Parts
Front brakes — checking brake disc runout
Front Brakes — Replacing Brake Pads
Rear brake device
Rear brakes — removal and disassembly
Rear brakes — assembly and installation
Rear Brakes — Checking Parts
Rear Brake Pressure Regulator — Removal and Installation
Rear Brake Pressure Regulator — Disassembly and Assembly
Parking brake — removal and installation
Parking brake — inspection and repair
Body
Exterior
Possible body malfunctions, their causes and methods of elimination
The structure of the body frame and plumage
Checking and straightening the body
Front Fender Replacement
Roof replacement
Paint and varnish coatings polishing
Repainting the body with synthetic enamel
Painting of individual body parts
Anti-corrosion protection of the body
Preparation and anti-corrosion treatment of hidden cavities
Restoration of anti-corrosion and anti-noise coating of the underbody and wheel arches
Sealing the body with rubber seals and mastics
Removal and installation bumpers
Interior
Instrument panel — removal and installation
Seats — removal and installation
Disassembly and assembly of front seat adjustment mechanisms
Heater — removal and installation
Heater — disassembly and assembly
Doors and windows
Removal and installation the front door
Disassembly and assembly of the front door
Adjusting the position of the front door
Adjusting door locks
Removal, installation and adjustment of the tailgate
Removal, installation and adjustment of the hood position
Adjusting the hood lock
Windshield replacement
Replacement of side and tailgate glass
Windshield and headlight washers
Removal and installation the washer pump
Disassembly and assembly of the washer pump
Removal and installation windshield washer jets
Electrical equipment
Equipment and devices
Description of the vehicle's electrical equipment
Car electrical system diagram
Sound signals
Troubleshooting audio signals
Possible malfunctions of windshield wipers, their causes and methods of elimination
Windscreen wiper repair
Removal and installation the windshield wiper
Disassembly, assembly and technical inspection of the windshield wiper motor
Windscreen wiper relay test data
Headlight cleaner
Possible malfunctions of the heater electric motor, their causes and methods of elimination
Repair of heater electric motor
Possible malfunctions of control devices, their causes and methods of elimination
Removal the instrument panel
Methodology for troubleshooting devices
Checking the devices
Checking the sensors of control devices
Headlights and lighting
Electrical diagram of external lighting and headlights
Possible lighting faults, their causes and methods of elimination
Replacing headlight bulbs
Headlight adjustment
Headlight Relay — Test Data
Three-lever switch
Hazard warning and turn signal relay
Engine electrics
Battery — technical characteristics
Possible battery malfunctions, their causes and methods of elimination
Bringing a dry-charged battery into working condition
Checking the electrolyte level
Checking the battery level
Battery charge
Generator — technical characteristics and device
Possible generator malfunctions, their causes and methods of elimination
Precautions when repairing a generator
Generator Checks
Generator repair
Voltage Regulator — Design and Warnings
Voltage regulator — testing and adjustment on the stand
Troubleshooting a Voltage Regulator
Voltage Regulator Repair
Battery charge indicator lamp relay
Starter — technical characteristics and device
Possible starter malfunctions, their causes and methods of elimination
Checking the starter on the stand
Starter repair
Electrical diagram of the ignition system
Possible ignition faults, their causes and methods of elimination
Setting the ignition timing
Checking and adjusting the gap between the contacts of the breaker and in the ignition distributor
Testing ignition devices on a stand
VAZ-21213 «Niva» (1994-2006)
General information
Vehicle device
Vehicle layout
Engine (longitudinal section)
Engine (cross section)
Crank and timing mechanism parts
Engine lubrication system
Cooling system
Power supply system
Carburetor device
Carburetor operation diagram
Air filter and mufflers
Clutch device
Clutch drive device
Gearbox device
Gearbox operation diagram
Cardan transmission
Transfer case and its drive
Transfer case operation diagram
Rear axle device
Front axle design
Front suspension device
Rear suspension device
Shock absorber device
Steering system
Wheel brake mechanisms
Brake operation diagram
Electrical diagram of the VAZ-21213 car
Generator device (carburetor engine)
Generator device 94.3701 (injection engine)
Starter device
Ignition system device
Windscreen cleaner
Car body structure
Car body equipment
Heating, interior ventilation and windshield washers
Fuel injection system of VAZ-21214 cars
Electrical connection diagram of the injection system (IS)
Fuel injection system diagram
User manual
Introduction to the Operation and Maintenance Manual
Technical characteristics of cars
Vehicle controls
Instrument cluster
Interior ventilation and heating controls
Starting the engine
Electronic anti-theft system
Operation of the anti-theft system APS-2R
Operation of the anti-theft system APS-4
Alternative engine start
Position of the transfer case levers
Vehicle movement
Braking and parking
Precautions when operating a vehicle
Car body care
Car storage
Vehicle maintenance
Tightening torques for threaded connections
Special tool for repair and maintenance
Basic data for adjustments and control
Fuels, lubricants and operating fluids used
Power unit
Engine repair
Cross and longitudinal sections of the engine
Possible engine malfunctions, their causes and methods of elimination
Removal and installation the engine
Disassembling the engine
Engine assembly
Engine running-in after repair
Checking the engine on a car after repair
Features of the cylinder block device
Checking the technical condition and repairing the cylinder block
Features of the connecting rod and piston group
Selecting a piston for a cylinder
Disassembly and assembly of the connecting rod and piston group
Checking the technical condition of the connecting rod and piston group
Features of the crankshaft and flywheel
Checking the technical condition and repairing the crankshaft and flywheel
Cylinder head and valve mechanism
Adjusting valve clearances
Disassembly and assembly of the cylinder head
Checking the technical condition and repairing the cylinder head
Features of the camshaft device and its drive
Adjusting the camshaft chain tension
Replacing the camshaft chain
Checking the technical condition of the camshaft
Removal and installation the cylinder head
Features of repairing the engine of the VAZ-21214 car
Features of repair of the engine of the car VAZ-21214-10
Features of engine repair of the VAZ-21215-10 car
Removal and installation of the timing belt VAZ-21215-10
Removal and installation the generator drive belt VAZ-21215-10
Cooling and lubrication system
Cooling system device
Checking the level and density of the liquid in the cooling system
Filling the cooling system with coolant
Adjusting the tension of the pump drive belt
Coolant pump
Checking the Thermostat
Removal, inspection and repair of the radiator
Lubrication system device
Engine oil change
Removal, disassembling and checking the oil pump
Oil pump drive shaft and gears
Engine crankcase ventilation system
Features of the engine cooling system of the VAZ-21214-10 car
Features of the engine cooling system of the VAZ-21215-10 car
Lubrication system of the VAZ-21215-10 car engine
Supply system
Air filter and thermostat — removal and installation
Fuel tank — removal, installation and inspection
Fuel pump device
Checking the fuel pump
Disassembling, cleaning and checking fuel pump parts
Installing a fuel pump on an engine
Features of the carburetor device
Removal and installation a carburetor on a car
Disassembling the carburetor
Cleaning and checking the technical condition of carburetor parts
Assembling the carburetor
Adjusting and checking the carburetor
Exhaust gas recirculation system
Exhaust gas system
Central injection unit of the VAZ-21214 car
Power supply system of the VAZ-21214-10 car engine
Crankcase ventilation system of the VAZ-21214-10 car
Exhaust system of the VAZ-21214-10 car
Power supply system of the VAZ-21215-10 car engine
Exhaust gas release of the VAZ-21215-10 car
Power supply system of VAZ-2129 and VAZ-2131 cars
Transmission
Clutch
Clutch device
Possible clutch malfunctions, their causes and methods of elimination
Adjusting the clutch release drive
Bleeding the clutch hydraulic drive
Removal and installation the clutch
Clutch control
Removal and installation the working and master cylinders of the clutch release drive
Disassembly, inspection, repair and assembly of the master and slave clutch cylinder
Checking the clutch master cylinder on the stand
Car gearbox
Gearbox device
Possible gearbox malfunctions, their causes and methods of elimination
Removal and installation the gearbox
Disassembly and assembly of the gearbox
Checking the technical condition of the gearbox
Transfer case
Transfer case device
Transfer case drive device
Possible faults of the transfer case, their causes and methods of elimination
Methodology for determining the causes of vibration of the transfer case and the body floor
Removal, installation and centering the transfer case
Disassembling the transfer case
Transfer case assembly
Checking the technical condition of the transfer case
Transfer case testing
Cardan gear
Cardan shaft device
Possible cardan shaft malfunctions, their causes and methods of elimination
Removal and installation the cardan shaft
Checking the technical condition of the cardan shaft without disassembling
Disassembling the cardan transmission
Checking the technical condition of the cardan shaft
Assembly of the cardan transmission
Balancing of cardan shafts
Cardan transmission of VAZ-2129 and VAZ-2131 cars
Rear axle and shafts
Rear axle device
Possible malfunctions of the rear axle, their causes and methods of elimination
Removal and installation the rear axle
Disassembly and assembly of the rear axle
Checking the rear axle beam
Rear axle beam straightening
Removal and installation axle shafts
Checking the technical condition of the axle shafts
Removal the axle shaft locking ring
Assembly of the axle shaft
Measuring the axial free play of the axle shaft on a vehicle
Rear axle gearbox
Determining gearbox faults by noise
Removal and installation the rear axle gearbox
Disassembling the rear axle gearbox
Checking the technical condition of gearbox parts
Rear axle gearbox assembly
Installing and adjusting the drive gear
Adjusting the pinion bearings
Installing the differential box
Preload of differential box bearings and adjustment of lateral clearance in the engagement of final drive gears
Checking the contact of the working surface of the main gear teeth
Replacing the pinion seal
Front axle and wheel drive
Front axle design
Possible faults of the front axle, their causes and methods of elimination
Removal and installation the front axle
Disassembling the front axle
Checking the technical condition of the front axle
Front axle assembly
Front wheel drives
Possible malfunctions of wheel drives, their causes and methods of elimination
Removal and installation front wheel drives
Disassembly and assembly of front wheel drives
Chassis
Wheel suspension
Possible suspension faults, their causes and methods of elimination
Front suspension device
Determining the condition of the front suspension parts
Checking and adjusting the front wheel alignment angles
Checking and adjusting the clearance in the front wheel hub bearings
Replacing grease in front wheel hub bearings
Removal and installation the front suspension
Disassembly and assembly of front suspension units
Checking the technical condition of the front suspension
Replacement of rubber-metal hinges
Rear suspension device
Removal and installation the rear suspension
Checking the technical condition of the rear suspension
Shock absorber device
Checking shock absorbers on a stand
Disassembly and assembly of the shock absorber
Checking the technical condition of shock absorber parts
Steering
Steering device
Possible steering malfunctions, their causes and methods of elimination
General inspection of the steering system
Checking the ball joints of the steering rods
Checking and adjusting the clearance in the steering worm bearings
Checking and adjusting the clearance in the engagement of the roller with the steering gear worm
Removal and installation the steering gear
Disassembly and assembly of the steering mechanism
Checking and repairing the steering mechanism
Disassembly and assembly of the steering shaft
Steering linkage rods and ball joints
Pendulum arm bracket
Steering with driver's airbag in the steering wheel «SRS-40» by «Breed»
Brake system
Brake system diagram
Possible brake malfunctions, their causes and methods of elimination
Checking pipelines and connections
Checking the performance of the vacuum booster
Adjusting the brake drive
Adjusting the parking brake
Checking the performance of the pressure regulator
Adjusting the position of the pressure regulator
Bleeding the brake hydraulic system
Clutch and brake pedal bracket
Vacuum booster — removal and installation
Brake master cylinder
Front brake device
Removal and installation the front brake
Disassembling and assembling the front brake
Checking the front brake components
Checking the brake disc runout
Replacing the front brake pads
Rear brake device
Removal and disassembling the rear brake
Assembly and installation of the rear brake
Disassembly and assembly of rear wheel cylinders
Checking the rear brake components
Checking the rear brake wheel cylinders on the stand
Rear brake pressure regulator
Removal and installation the parking brake
Parking brake inspection and repair
Body
Exterior
Possible body malfunctions, their causes and methods of elimination
The structure of the frame and its sections
Repair of damaged bodywork
Repair of deformed surfaces of parts
Removal and installation the front wing
Roof replacement
Polishing of paintwork
Repainting the body with synthetic enamel
Painting of individual body parts
Anti-corrosion protection of the body
Preparation and anti-corrosion treatment of hidden cavities
Restoration of anti-corrosion and anti-noise coating of the underbody and wheel arches
Body sealing
Removal and installation the front door
Disassembly and assembly of the front door
Adjusting the position of the front door
Adjusting the front door lock
Removal, installation and adjustment of the tailgate
Removal, installation and adjustment of the hood position
Removal and installation bumpers
Windshield replacement
Replacement of side and tailgate glass
Windscreen washers
Car body VAZ-2131
Interior
Removal and installation the instrument panel
Removal and installation seats
Removal and installation the heater
Disassembly and assembly of the heater
Electrical equipment
Engine electrics
Possible battery malfunctions, their causes and methods of elimination
Bringing a dry-charged battery into working condition
Checking the electrolyte level in the battery
Checking the battery level
Charging the battery
Features of the generator device
Possible generator malfunctions, their causes and methods of elimination
Testing the generator on the bench
Checking the generator with an electronic oscilloscope
Checking the rotor excitation winding
Checking the generator stator
Checking the rectifier block valves
Checking additional diodes
Checking the generator voltage regulator
Checking the Generator Capacitor
Disassembling the generator
Generator assembly
Replacing the generator brush holder
Replacing generator rotor bearings
Replacing additional generator diodes
Features of the starter device
Possible starter malfunctions, their causes and methods of elimination
Checking the starter on the stand
Disassembling the starter
Checking the technical condition of starter parts
Assembling the starter
Features of the ignition system
Possible malfunctions of the ignition system, their causes and methods of elimination
Setting the ignition timing
Ignition distributor sensor
Checking the ignition coil
Checking the ignition switch
Spark plugs
Ignition switch
Testing ignition components to suppress radio interference
Electrical equipment of the VAZ-21214 car engine
Features of the generator device of the VAZ-21214 car
Possible malfunctions of the VAZ-21214 generator, their causes and methods of elimination
Control checks of the generator of the VAZ-21214 car
Repair of the generator of the car VAZ-21214
Electrical equipment of the VAZ-21214-10 car engine
Electrical equipment of the VAZ-21215-10 car engine
Equipment and devices
Wires and fuses
Electrical equipment diagram of VAZ-21213 cars
Features of lighting and signaling devices
Possible lighting faults, their causes and methods of elimination
Headlight adjustment
Replacing lamps
Headlight Hydraulic Corrector
Three-lever switch
Direction indicator and hazard warning flasher relay
Headlight relay
Sound signal
Windscreen wiper and washer
Possible malfunctions of the wiper and washer, their causes and methods of elimination
Removal and installation the windshield wiper
Disassembly, assembly and inspection of the wiper motor reducer
Windshield wiper relay
Headlight cleaners and washers
Rear window wiper, washer and heater, cigarette lighter
Electric motor of the heater fan
Possible malfunctions of the heater electric motor, their causes and methods of elimination
Features of the control devices
Possible malfunctions of control devices, their causes and methods of elimination
Removal and installation the instrument cluster
Disassembling and assembling the instrument cluster
Methodology for troubleshooting devices
Checking the devices
Checking the sensors of control devices
Carburetor electromagnetic valve control system
Electrical equipment of the car VAZ-21215-10
VAZ-21214 «Niva» (1994-2006)
General information
Vehicle information
Overall dimensions of the car
Vehicle and engine identification numbers
Technical characteristics of cars
Safety precautions when repairing a car
Tool used in repair
Tightening torques for threaded connections
Basic data for adjustments and control
Lip seals (oil seals) used in automobiles
Rolling bearings used in automobiles
Fuels, lubricants and operating fluids used
Lamps used in the car
Spark plug characteristics
Troubleshooting
Diagnostics of engine and its systems faults
Diagnosing Clutch Faults
Gearbox fault diagnostics
Transfer case and intermediate shaft fault diagnostics
Diagnostics of cardan transmission, axles, chassis, steering and brakes
Diagnostics of body faults
Battery fault diagnostics
Generator fault diagnostics
Diagnosing Windshield Wiper Problems
Diagnostics of faults in lighting and light signaling
Diagnostics of malfunctions of control lamps and devices
Diagnosing Horn Malfunctions
Diagnostics of malfunctions of the heating element of the rear door glass
Diagnosing Washer Faults
Diagnostics of malfunctions of the heating and ventilation system
Power unit
Engine repair
The structure of the VAZ-21213 engine
The structure of the VAZ-21214 engine
Engine oil change
Replacing the cylinder head cover gasket
Adjusting thermal clearances in the valve mechanism of a carburetor engine
Removal the camshaft drive chain guide
Adjusting the tension of the camshaft drive chain of a carburetor engine
Removal the oil pressure sensor
Removal the hydraulic tensioner of the camshaft drive chain and its pipeline on an injection engine
Removal the camshaft drive chain tensioner of a carburetor engine
Removal the camshaft and valve drive levers of the injection engine
Removal the camshaft and valve drive levers of a carburetor engine
Replacement of hydraulic supports (hydrosupports) of the valve drive levers of the injection engine
Replacing the valve timing mechanism oil deflector caps
Replacing the front crankshaft oil seal
Replacing the rear crankshaft oil seal
Removal the oil pump drive gear
Removal the chain and sprockets of the camshaft drive of the injection engine
Removal the chain and sprockets of the camshaft drive of a carburetor engine
Removal the oil pump drive shaft
Removal the receiver of the injection engine
Replacing the gasket of the intake pipe and exhaust manifold of the injection engine
Replacing the gaskets of the intake pipe and exhaust manifold of a carburetor engine
Removal and disassembling the cylinder head of an injection engine
Removal and disassembling the cylinder head of a carburetor engine
Removal the crankcase ventilation oil separator
Removal the powertrain supports
Replacing the engine oil pan gasket on a car
Removal the oil pan and engine oil pump on a car
Disassembling the oil pump
Dismantling the connecting rod and piston group (CRG) of the engine on a car
Removal the engine from the car
Disassembly and assembly of the engine
Cooling system
Elements of cooling systems
Design features of the cooling system
Adjusting the tension and replacing the coolant pump drive belt
Replacing the coolant
Replacing the Coolant Temperature Sensor for the Instrument Cluster
Removal and checking the thermostat
Removal the expansion tank
Removal the radiator
Removal electric fans with casing
Removal the fan shroud of a carburetor engine
Removal the coolant pump cover
Fuel system (carburetor)
Elements of the fuel system of a carburetor engine
Features of the design of the carburetor engine power supply
Replacing the fine fuel filter
Replacing the air filter element
Removal the air filter housing
Removal the air filter thermostat
Removal the fuel pump
Disassembling the fuel pump
Removal the fuel drain line check valve
Exhaust gas recirculation system
Removal EGR system components
Removal the fuel receiver with the fuel level sensor
Removal the air damper drive
Scheme of the device and operation of the carburetor 21073-1107010
Adjusting the carburetor drive 21073-1107010
Adjusting the fuel level in the float chamber
Adjusting the starting device
Checking the operation of the second camera locking mechanism
Adjusting the idle system
Removal and checking the electromagnetic valve
Removal the carburetor fuel filter
Checking the forced idle economizer limit switch
Disassembling a carburetor on a car
Disassembling the carburetor cover
Removal the carburetor from the engine
Fuel system (injector)
Schematic diagram of the fuel supply system of the engine with distributed fuel injection
Design features of the fuel injection system
Replacing the fuel filter
Replacing the air filter element
Checking the pressure in the engine fuel system
Removal the fuel tank
Removal the electric fuel pump with fuel level sensor
Removal the fuel pressure regulator
Removal the fuel rail
Checking engine injectors
Removal injectors from the engine fuel rail
Removal the throttle cable and pedal
Removal the throttle assembly
Removal the idle speed control valve
Removal the air filter housing
Removal the fuel vapor recovery system components
Ignition system
Description of the ignition system design
Replacing spark plugs
Removal the ignition distributor sensor cover
Removal the ignition distributor sensor rotor
Removal the ignition distributor sensor
Disassembling the ignition distributor sensor
Removal the ignition coil
Removal the switch
Control system
Injection engine control system
Operation of the injection system
Replacing the engine management system fuses
Replacing the engine management system relay
Removal the control unit (immobilizer) and the status indicator of the vehicle anti-theft system (APS)
Removal the controller
Removal the crankshaft position sensor
Removal the coolant temperature sensor
Removal the throttle position sensor
Removal the mass air flow sensor
Removal the knock sensor
Removal the oxygen sensor
Removal the speed sensor
Removal the ignition module
Exhaust system
Elements of the exhaust system
Design features of the exhaust system
Removal the intake pipe
Removal the neutralizer
Removal the additional muffler
Removal the main muffler
Transmission
Clutch
Elements of the vehicle transmission
Clutch elements and its hydraulic drive
Clutch design features
Adjusting the clutch release drive
Bleeding the clutch hydraulic drive
Removal the clutch hydraulic reservoir
Removal the clutch master cylinder
Removal the clutch hydraulic slave cylinder
Removal the flexible hose of the clutch hydraulic drive
Replacing the driven and leading clutch discs
Removal the clutch release drive mechanisms
Car gearbox
Elements and features of the gearbox device
Gearbox oil change
Replacing the primary shaft seal
Replacing the secondary shaft seal
Removal the gearbox
Removal the front bearing of the gearbox primary shaft
Disassembly and assembly of the gearbox
Elements and description of the intermediate shaft
Removal the intermediate shaft
Disassembling the intermediate shaft
Transfer case
Elements of the transfer box
Design features of the transfer case
Determining the Causes of Vibration and Aligning the Transfer Case
Changing the oil in the transfer case
Replacing the transfer case shaft seals
Removal the speedometer drive gear housing and speed sensor
Removal the transfer case suspension bracket
Replacing the differential lock indicator light switch
Removal the transfer case
Disassembling the transfer case
Cardan gear
Elements of the cardan transmission
Features of the cardan transmission design
Lubrication of the cardan shaft
Removal the propeller shaft
Disassembling the cardan joint
Replacing the sliding fork seal
Front axle
Front axle components
Features of the front axle design
Changing the oil in the front axle gearbox
Replacing the pinion seal
Replacing the bearing and seal of the inner drive joint housing
Removal the front axle gearbox
Disassembling the front axle gearbox
Front wheel drive components
Design features of front wheel drives
Removal the front wheel drives
Removal the outer hinge
Removal and disassembling the inner joint
Rear axle
Rear axle components
Features of the rear axle design
Rear axle oil change
Removal the axle shaft and replacing the seal
Replacing the wheel mounting stud
Replacing the main gear pinion seal
Removal the rear axle gearbox
Disassembling the rear axle gearbox
Chassis
Front suspension
Front suspension elements
Features of the front suspension design
Front wheel alignment angles
Removal the shock absorber
Removal the upper ball joint
Removal the lower ball joint
Removal the spring
Removal the upper control arm
Removal the lower arm
Removal the anti-roll bar
Removal stretch marks
Removal the crossbar
Checking and adjusting clearance in hub bearings
Replacing hub bearings
Rear suspension
Rear suspension elements
Features of the rear suspension design
Removal the shock absorber
Removal the spring
Removal the upper longitudinal rod
Removal the lower longitudinal rod
Removal the crossbar
Removal the rear axle beam
Steering
Steering controls
Features of the steering design
Replacing the oil in the steering gear
Adjusting the clearance in the engagement of the roller with the steering gear worm
Removal the side traction
Removal the middle rod
Replacing mud caps and tie rod ends
Removal and disassembling the pendulum arm bracket
Removal the steering wheel
Removal the steering column
Removal the steering gear and adjusting the clearance in the worm bearings
Removal the bipod
Brake system
Elements of the braking system
Design features of the brake system
Bleeding brakes
Replacing the front brake pads
Replacing rear brake pads
Removal the brake master cylinder reservoir
Removal the master brake cylinder
Removal the brake booster and adjusting the brake pedal free travel
Disassembling the front brake mechanism
Removal the front brake hose
Replacing the rear wheel cylinder
Removal the rear brake hose
Replacing brake pipes and rear axle beam tee
Checking the functionality and adjusting the rear brake pressure regulator drive
Removal the rear brake pressure regulator and its drive
Adjustment and removal of parking brake system components
Removal and disassembling the pedal assembly
Body
Exterior
Body elements and interior equipment
Features of the car body design
Removal the radiator grille
Removal the hood lock
Removal the hood
Removal the oil pan protection plate and mudguards of the injection engine
Removal the oil pan protection plate and splash guard of a carburetor engine
Removal and disassembling the front and rear bumpers and towing eyes
Removal and installation the windshield
Removal the outside rearview mirror
Car body wash
Preservation and protection of paintwork
Removal the spare wheel pipe and support
Interior
Removal the floor tunnel lining
Removal the storage shelf
Removal the radio mounting panel
Removal the instrument panel
Removal the front seat
Removal the rear seat
Removal interior trim
Doors, covers and windows
Removal the door trim
Removal the door lock
Removal the outside door handle
Door glass replacement
Removal the door window lift mechanism
Removal the door opening limiter
Removal the door
Removal the fuel filler cap
Removal the tailgate trim
Removal the rear door trim
Removal the rear door lock drive
Removal the tailgate lock
Removal the gas-filled tailgate struts
Removal the tailgate
Ventilation and heating
Elements and operation diagram of the heater
Features of the heating and ventilation design
Removal the heater tap
Removal the heater fan
Removal the additional heater fan resistor
Removal the heater radiator with a tap
Removal the air intake box, radiator casing, flexible drive rods and heater control lever bracket
Removal the central nozzles and air ducts for heating the windows
Electrical equipment
Equipment and devices
General information about electrical equipment
Replacing fuses, removing the fuse box
Removal the relay block
Ignition switch
Removal the ignition switch
Chains activated by steering column switches
Removal the three-lever steering column switch
Description and diagram of the sound signal
Removal the horn contact ring
Removal the sound signal
Windscreen wiper and washer
Removal the windshield wiper relay
Removal the windshield wiper
Removal the windshield washer
Rear door glass cleaner and washer
Removal the rear window wiper
Removal the rear door glass washer
Checking control devices and their sensors
Removal the flexible shaft of the speedometer drive
Removal the instrument lighting switch
Removal the instrument cluster
Headlights and lighting
Headlights — description and diagram
Removal and disassembling the headlight, replacing the lamp
Headlight adjustment
Removal the headlight range control
Exterior lighting, brake and reversing lights, interior and trunk lighting
Removal the front light, replacing the bulbs
Removal the side turn signal, replacing the bulb
Removal the rear light, replacing the bulbs
Replacing the reverse light switch
Removal license plate light shades
Removal the interior light shades and switches
Description and diagram of direction indicators
Removal the turn signal and hazard warning light relay
Removal the hazard warning switch
Engine electrics
Rechargeable battery
Description of the generator design
Checking the generator
Removal and disassembly of the generator 9412.3701 injection engine
Removal the generator 371.3701
Description of the starter design
Removal the starter
Disassembling the starter 5722.3708
Disassembling the starter 35.3708
Carburetor electromagnetic valve control system
Removal the carburetor electromagnetic valve control unit
Removal the carburetor air damper cover indicator lamp and its switch
Electrical circuits
Electrical diagram of the VAZ-2121 car
Electrical diagram of the VAZ-21214 car
Wiring diagram of the engine management system VAZ-21214 with central fuel injection under toxicity standards USA-83 with controller 21214-1411010 (type EFI-4)
Wiring diagram of the engine control system VAZ-21214 with distributed fuel injection under the toxicity standards of Euro-2 with the controller 2123-1411020-10 (type MP 7.0)

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