Table 16.1
|
Name of units and parts |
Thread size |
Tightening torque, Nm (kgf·m) |
|
Engine |
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|
Crankshaft main bearing cap fastening bolts |
M10x1.25 |
68,3-84,4 (7,0-8,6) |
|
Connecting rod cap bolt nuts |
M9x1 |
43,3-53,5 (4,4-5,5) |
|
Oil pump mounting bolts |
M6 |
8,3-10,3 (0,9-1,1) |
|
Oil pump pressure relief valve threaded plug |
M16x1.5 |
45,5-73,5 (4,6-7,5) |
|
Oil pump housing mounting bolts |
M6 |
7,2-9,2 (0,7-0,9) |
|
Bolt securing the oil intake to the oil pump |
M6 |
6,9-8,2 (0,7-0,8) |
|
Bolts securing the oil intake to the main bearing cap |
M6 |
8,3-10,3 (0,9-1,1) |
|
Flywheel mounting bolts |
M10x1.25 |
61,0-87,4 (6,2-8,9) |
|
Crankshaft pulley mounting bolt |
M12x1.25 |
97,9-108,8 (9,9-11,1) |
|
Oil pan mounting bolts |
M6 |
5,2-8,2 (0,5-0,8) |
|
Cylinder head mounting bolts |
M12x1.25 |
cm. "Cylinder head of engines 2112 and 21124 (16v) - removal and installation" or "Cylinder head of engines 2111 and 21114 (8v) - removal and installation" |
|
Camshaft Bearing Housing Fastening Nuts |
M8 |
18,4-22,6 (1,9-2,3) |
|
Camshaft pulley mounting bolt |
M10 |
67,4-83,3 (6,9-8,5) |
|
Cylinder head cover mounting bolts |
M6 |
1,9-4,6 (0,2-0,5) |
|
Oil filter nipple |
M20x1.5 |
37,5-87,5 (3,8-8,9) |
|
Coolant pump mounting bolts |
M6 |
7,6-8,0 (0,8-0,8) |
|
Thermostat pipe mounting nuts |
M8 |
16,0-22,6 (1,6-2,3) |
|
Coolant pipe flange mounting bolts to cylinder block |
M6 |
4,2-5,2 (0,4-0,5) |
|
Engine auxiliary component mounting bolts |
M6 |
6,7-8,2 (0,7-0,8) |
|
Bolts securing the right support of the power unit to the side member bracket |
M10x1.25 |
32,2-51,9 (3,3-5,5) |
|
Bolts for fastening the powertrain support bracket to the engine cylinder block |
M8 |
15,7-25,5 (1,6-2,6) |
|
Bolts securing the left support of the power unit to the side member |
M10x1.25 |
32,2-51,9 (3,3-5,5) |
|
Nuts for the bolts securing the rear support bracket to the engine (for engines 2111 and 21114) |
M12 |
60,7-98,0 (6,2-10,0) |
|
Nut of the bolt securing the powertrain support cushion |
M10 |
41,6-51,5 (4,3-5,3) |
|
Rear Powertrain Mount Bracket Bolt (for engines 2111 and 21114) |
M16 |
100-110 (10,0-11,0) |
|
Nuts securing the rear support of the power unit to the body (for engines 2111 and 21114) |
M10x1.25 |
27,5-34,0 (2,8-3,5) |
|
Upper strut support bracket fastening nut for powertrain (for engines 2112 and 21124) |
M10x1.25 |
32,2-51,9 (3,3-5,5) |
|
Powertrain support rod mounting bolt (for engines 2112 and 21124) |
M10x1.25 |
32,2-51,9 (3,3-5,5) |
|
Nut of the powertrain support rod mounting bolt (for engines 2112 and 21124) |
M10x1.25 |
32,2-51,9 (3,3-5,5) |
|
Nuts of the clamp bolts connecting the pipes of the exhaust system |
M8 |
15,7-25,5 (1,6-2,6) |
|
Bolts connecting the exhaust system flanges |
M8x1 |
15,7-25,5 (1,6-2,6) |
|
Clutch |
||
|
Bolts securing the clutch pressure plate housing to the flywheel |
M8 |
19,1-30,9 (2,0-3,2) |
|
Nuts securing the clutch cable to the bracket |
M12 |
14,7-19,6 (1,5-2,0) |
|
Clutch housing to engine block mounting bolts |
M12x1.25 |
54,2-87,6 (5,5-8,9) |
|
Nut securing the clutch housing to the engine cylinder block |
M12x1.25 |
54,2-87,6 (5,5-8,9) |
|
Nuts securing the clutch housing to the gearbox |
M8 |
15,7-25,5 (1,6-2,6) |
|
Release bearing coupling mounting bolts |
M6 |
3,8-6,2 (0,4-0,6) |
|
Bolts securing the lower cover to the clutch housing |
M6 |
3,8-6,2 (0,4-0,6) |
|
Transmission |
||
|
Threaded drain plug |
M22x1.5 |
28,7-46,3 (2,9-4,7) |
|
Reverse light switch |
M14x1.5 |
28,4-45,3 (2,9-4,6) |
|
Speed sensor drive housing fastening nut |
M6 |
4,5-7,2 (0,5-0,7) |
|
Bolts connecting the clutch and gearbox housings |
M8 |
15,7-25,5 (1,6-2,6) |
|
Gear shift rod pivot bolt with conical section |
M8 |
16,3-20,1 (1,7-2,1) |
|
Gear shift lever housing mounting bolts |
M8 |
15,7-25,5 (1,6-2,6) |
|
Gear shift mechanism mounting bolts |
M6 |
6,4-10,3 (0,7-1,1) |
|
Nuts for the clamps of the gearshift rod and the torque rod |
M8 |
15,7-25,5 (1,6-2,6) |
|
Gear shift lever axle mounting bolt |
M6 |
11,7-18,6 (1,2-1,9) |
|
Nuts securing the cover to the gearbox housing |
M8 |
15,7-25,5 (1,6-2,6) |
|
Conical Bolt for Fastening the Shift Rod Lever |
M8 |
28,4-35 (2,9-3,6) |
|
Reverse fork retainer threaded plug |
M16x1.5 |
28,4-45,3 (2,9-4,6) |
|
Bolts for fastening forks to rods |
M6 |
11,7-18,6 (1,2-1,9) |
|
Primary and secondary shaft nuts |
M20x1.5 |
120,8-149,2 (12,3-15,2) |
|
Differential driven gear mounting bolts |
M10x1.25 |
63,5-82,5 (6,5-8,4) |
|
Wheels, hubs and suspension |
||
|
Wheel mounting bolts |
M12x1.25 |
65,2-92,6 (6,7-9,5) |
|
Front wheel hub bearing nut |
M20x1.5 |
225,6-247,2 (23,0-25,2) |
|
Rear wheel hub bearing nut |
M20x1.5 |
186,3-225,6 (19,0-23,0) |
|
Bolts for fastening the ball joint to the steering knuckle |
M10x1.25 |
49,0-61,7 (5,0-6,3) |
|
Nut securing the ball joint to the lever |
M12x1.25 |
66,6-82,3 (6,8-8,4) |
|
Adjusting bolt nut (with an eccentric) front suspension struts |
M12x1.25 |
77,5-96,1 (7,9-9,8) |
|
Nut of the bolt securing the front suspension strut to the steering knuckle |
M12x1.25 |
77,5-96,1 (7,9-9,8) |
|
Front suspension strut rod to upper support mounting nut |
M14x1.5 |
65,9-81,2 (6,7-8,3) |
|
Nuts securing the upper support of the front suspension strut to the body |
M8 |
19,6-24,2 (2,0-2,5) |
|
Nut of the bolt securing the front suspension arm to the body |
M12x1.25 |
77,5-96,1 (7,9-9,8) |
|
Front suspension strut mounting nuts |
M16x1.25 |
160,0-176,4 (16,3-18,0) |
|
Front suspension crossmember to body mounting bolts |
M12x1.25 |
42,1-51,9 (4,3-5,3) |
|
Nut of the bolt securing the stabilizer bar to the front suspension arm |
M10x1.25 |
42,1-52,0 (4,3-5,3) |
|
Nuts securing the anti-roll bar to the body |
M8 |
12,9-16,0 (1,3-1,6) |
|
Nut of the lower shock absorber mounting bolt to the rear suspension arm |
M12x1.25 |
66,6-82,3 (6,8-8,4) |
|
Rear suspension shock absorber rod mounting nut to body |
M10x1.25 |
50,0-61,7 (5,1-6,3) |
|
Nuts for bolts securing rear suspension arm to bracket |
M12x1.25 |
66,6-82,3 (6,8-8,4) |
|
Rear suspension arm bracket to body mounting nuts |
M10x1.25 |
27,4-34,0 (2,8-3,5) |
|
Steering |
||
|
Steering wheel mounting nut |
M16x1.5 |
31,4-51,0 (3,2-5,2) |
|
Steering column bracket mounting nuts |
M8 |
15,0-18,6 (1,5-1,9) |
|
Steering Column Bracket Shear Head Bolts |
M6 |
Tighten until the head breaks off |
|
Steering Column Bracket Bolts |
M8 |
15,0-18,6 (1,5-1,9) |
|
Steering shaft to steering gear drive pinion shaft bolt |
M8 |
22,5-27,4 (2,3-2,8) |
|
Steering gear mounting nuts |
M8 |
15,0-18,6 (1,5-1,9) |
|
Steering gear drive pinion nut |
M38x1.5 |
45,0-55,0 (4,6-5,6) |
|
Bolt for fastening the inner tie rod end to the steering rack |
M10x1 |
70,0-86,0 (7,1-8,6) |
|
Tie rod tie rod bolts |
M10 |
19,1-30,9 (2,0-3,2) |
|
Outer Tie Rod End Ball Joint Nut |
M12x1,25 |
27,1-33,4 (2,8-3,4) |
|
Brake system |
||
|
Nuts securing the brake booster bracket to the body |
M8 |
31,0-38,0 (3,2-3,9) |
|
Nuts securing the brake booster to the bracket |
M10 |
26,5-32,3 (2,7-3,3) |
|
Nuts securing the brake master cylinder to the vacuum booster |
M10 |
26,5-32,3 (2,7-3,3) |
|
Brake pipe nipples |
M10 |
14,7-18,2 (1,5-1,9) |
|
Front wheel brake hose tip |
M10x1.25 |
29,4-33,4 (3,0-3,4) |
|
Front wheel brake mechanism mounting bolts to steering knuckle |
M10x1.25 |
29,1-36,0 (3,0-3,7) |
|
Bolts for fastening the working brake cylinder to the guide pins |
M8 |
31,0-38,0 (3,2-3,9) |
|
Bolts for fastening the working brake cylinder to the caliper |
M12x1.25 |
95,9-118,4 (9,8-12,1) |
|
Electrical equipment |
||
|
Generator mounting bolt nut |
M8 |
15,0-18,6 (1,5-1,9) |
|
Starter mounting nut |
M10x1.25 |
28,1-45,3 (2,9-4,6) |
|
Spark plugs |
M14x1.25 |
30,7-39,0 (3,1-4,0) |
