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VAZ-2104 (1984-2012) VAZ-2105 (1979-2010) VAZ-21051 (1979-2010)
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Engine assembly (VAZ-21051)

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1. To install pistons into cylinders, use the A.60604 bushing set, which includes one bushing for normal-size pistons and two for the repair size (increased by 0.4; 0.8 mm).

Front of the engine



2. Install the sprocket onto the crankshaft. Install the oil pump drive shaft and secure it with the thrust flange.

2. Install the sprocket onto the crankshaft. Install the oil pump drive shaft and secure it with…


3. Turn the flywheel so that the mark on the crankshaft sprocket aligns with the mark on the cylinder block (the marks are indicated by arrows).

3. Turn the flywheel so that the mark on the crankshaft sprocket aligns with the mark on the…


4. Install the sprocket on the camshaft assembled with the bearing housing and turn the shaft so that mark 1 on the sprocket is opposite mark 2 on the bearing housing.

4. Install the sprocket on the camshaft assembled with the bearing housing and turn the shaft so…


5. Remove the sprocket and, without changing the position of the shaft, install the bearing housing on the cylinder head and secure it by tightening the nuts in the sequence shown in the figure.



6. Install the chain guide on the cylinder head.

7. Install the camshaft drive chain. To do this, place the chain on the camshaft sprocket and insert it into the drive cavity, installing the sprocket so that the mark on it matches the mark on the bearing housing. Do not tighten the sprocket bolt all the way.

8. Install the sprocket onto the oil pump drive shaft, also without completely tightening the mounting bolt.

9. Install the chain tensioner shoe and tensioner without tightening the cap nut so that the tensioner spring can press the shoe; screw the chain limiter pin into the cylinder block.

10. Turn the crankshaft two turns in the direction of rotation to ensure the correct chain tension; check that the marks on the sprockets match the marks on the cylinder block and on the bearing housing.

11. If the marks match, then lock the flywheel with the A.60330/R lock, finally tighten the sprocket bolts, the chain tensioner cap nut and bend back the sprocket bolt lock washers; if the marks do not match, repeat the chain installation operation.

12. Adjust the clearance between the camshaft lobes and the valve drive levers.

13. Install the camshaft drive cover with the gasket and oil seal on the cylinder block without completely tightening the mounting bolts and nuts. Using the 41.7853.4010 drift, center the cover position relative to the end of the crankshaft and finally tighten the nuts and bolts of its mounting.

14. Install the crankshaft pulley and secure it with the nut.

The article is taken from an online resource VazBook


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-21051: Engine repair VAZ-2103
Next articles

Disassembling the engine
Description of the design of the VAZ-2103 engine
Cylinder Block — Check
Piston — Fitting and Installation
Cylinder head and valve mechanism
Camshaft and its drive
Calibration data for carburetor 2107-1107010

More articles from other manuals on VAZ cars:
➠ The structure of a car engine VAZ-1111 (1988-1996)
➠ General structure of a car engine VAZ-2101 (1970-1983)
➠ The engine structure of VAZ-2106 and VAZ-2103 cars VAZ-2106 (1976-2006)
➠ Engine hood VAZ-2107 (1982-2012)
➠ The structure of a car engine VAZ-2109 (1984-1997)
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VAZ-2104 (1984-2012) 
  • General information
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Fuel system (carburetor)
  • Fuel system (injector)
  • Control system
  • Cooling system
  • Exhaust system
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  • Doors and glass
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  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Engine electrics
  • Electrical circuits

 

VAZ-2105 (1979-2010) 
  • General information
  • Vehicle description
  • Vehicle device
  • Vehicle operation
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Engine electrics
  • Equipment and devices

 

VAZ-21051 (1979-2010) 
  • General information
  • Introduction to guide
  • User manual
  • Troubleshooting
  • Power unit
  • Engine repair
  • Engine repair VAZ-2103
  • Cooling system
  • Lubrication system
  • Power and exhaust system
  • Fuel injection
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Engine electrics
  • Ignition system
  • Electrical circuits

 

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