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VAZ-2106 (1976-2006) VAZ-21061 (1976-2006)
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  • «Zhiguli»
  • VAZ-21061
  • General information
  • Troubleshooting
  • Diagnostics of faults of cardan transmission and chassis

Diagnostics of faults of cardan transmission and chassis (VAZ-21061)

            0

Diagnostics of faults in the driveshaft, rear axle, chassis, steering and braking system



(This section also mentions faults in other systems with similar symptoms. They are marked with the * symbol)

Cause of malfunction

Method of elimination

Knocking when starting off

Wear of the splined connection of the front end of the cardan shaft with its flange or cardan joints (clacking), loosening of the fastening of the intermediate support to the bracket or the bracket to the body (dull sound)

Lubricate the splined joints with SHRUS-4, Fiol-1 or Litol-24 grease. Replace worn cardan joints or the cardan shaft assembly, tighten the intermediate support fasteners

There is a large gap in the engagement of the main transmission gears, their teeth are worn out

Adjust the lateral clearance in the gear engagement. Replace worn gears

The clearance in the engagement of the main gear gears is violated due to the loosening of the tailstock nut

Tighten the nut to the recommended torque, install a new spacer sleeve if necessary

Broken rear suspension reaction rods or their mounting brackets, play in silent blocks

Replace the rods, weld the brackets

Wheel bolts have come loose

Tighten the bolts to the recommended torque

Brake pads stuck or frozen to drum

This is not a malfunction.
When pulling the parking brake lever or cables, try to gently (to avoid damaging the brake pads) turn the wheel. Check the ease of movement of the cables in the casings, the pistons in the wheel cylinders, the rigidity of the return springs of the cables and the tension springs of the shoes. When parking the car, if possible, do not tighten the parking brake, but engage the gear

Brake lining separation from the base of the shoe

Replace the pad (better to have everything on one axis at the same time)

* Clutch faulty

Cm. Diagnosing Clutch Faults

* The power unit mounts have lost their elasticity or have been destroyed

Replace the supports

Noise when driving a car on a smooth highway

The rear axle gearbox bearings are worn out, their preload is broken, and the fit is loose (uniform noise from the rear axle)

Replace worn bearings, spacer sleeve, adjust preload (see Rear axle)

The teeth of the main gear are worn, the lateral clearance in the engagement is disturbed, there are scuffs on the teeth: a howl from the rear axle, decreasing or disappearing when the load is reduced (the gas pedal is released)

Replace worn gears, adjust backlash

The drive gear has become loose in the differential box (gear runout)

Tighten the threaded connections (you can use thread sealant), replace worn gears (in pairs)

Worn axle bearings or front wheel hub bearings

Replace the bearings

The intermediate support bearing is worn out

Replace the bearing

Cardan shaft imbalance

Check if the bearing retaining rings are in place. Have the cardan transmission balanced at a service station or replaced

The tires are not designed for these operating conditions (on asphalt, all-terrain tires, studded tires, anti-skid chains, etc. are used.)

Use tires according to their intended purpose

High speed in corners

Reduce speed before turning. Adjust front wheel alignment, tire pressure

Uneven wear or tread separation, deformation of the tire, rim

Replace the wheel

The wheel is touching the fender liner (especially on a loaded vehicle)

Check and adjust the wheel alignment angles, replace deformed suspension parts, sagging springs. Do not overload the car. Use only standard wheels

Wheel bolts are hitting rear brake components

Use bolts according to the thickness of the wheel rim

Brake components are rubbing against the brake disc/drum

Disassemble the unit, replace defective parts

The wheel mounting bolts have come loose

Tighten the bolts; if the wheel is deformed, replace the wheel

Brake lining separation from the base of the shoe

Replace the pad (better to have everything on one axis at the same time)

* Engine, clutch, gearbox faults

See the relevant sections of "Diagnostics"

* Howling, whistling from the luggage rack (cargo) on the roof

Reduce speed

Knocking, creaking when driving off-road

The car is overloaded

Do not overload the car. Distribute the load evenly, using the interior

The shock absorbers are faulty, their fastenings have become loose, the rubber cushions have worn out

Replace the shock absorber (better both at the same time on one axis), rubber cushions

Suspension buffer failure (front or back) or additional upper buffer (rear)

Replace buffer/buffers

Settling or breakage of the suspension spring

Replace the spring (it is better to replace both springs at once – left and right)

Broken rear suspension reaction rods or their mounting brackets, play in silent blocks

Replace the rods, weld the brackets

The exhaust system is incorrectly mounted or deformed: its parts touch the road or the driveshaft

Replace the exhaust system or change the position of its parts (taking into account the suspension travel)

Worn or not lubricated front suspension ball joints

Measure the wear of the ball joints (see Front suspension), make sure the ball joints move freely. Put fresh SHRB-4 grease in the covers (the lower support can be injected)

Worn or damaged front suspension silent blocks

Replace the silent blocks

The lower and/or upper arm axle mount has become loose

Tighten the threaded connections

The front suspension beam has become loose from the body side members

Tighten the threaded connections

The steering wheel mount on the shaft, the steering column to the bracket, the steering gear and the pendulum arm bracket to the body side members have become loose

Tighten the threaded connections

Knocking in the steering mechanism: severe wear or destruction of the working surfaces of the worm and roller, pendulum arm bushings, the clearance in the engagement is not adjusted, there is no oil in the steering mechanism housing

Replace worn parts, adjust the gap in the engagement of the roller and worm, add oil

Bent suspension elements (levers, stabilizer bar), steering rods. Suspension parts have become loose

Straighten or replace deformed parts. Tighten threaded connections

The exhaust system mounting straps are loose or missing, the clamp that secures the exhaust pipe to the bracket on the gearbox

Install new belts, clamp

* The power unit mounts have lost their elasticity or have been destroyed

Replace the supports

The half shaft and brake shield mount to the rear axle beam has become loose

Tighten the threaded connections

High tire pressure

Set the pressure to normal

Noise or clicking in the rear axle when turning the car or when one of the drive wheels slips

The teeth of the satellites or axle gears are worn or broken

Adjust the axial clearance of the axle gears, replace heavily worn or broken parts

Knocking, creaking when turning the car

The wheel mounting bolts have come loose

Tighten the bolts, if the wheel is deformed, replace the wheel

Increased axial play of the wheel (severe wear of front wheel bearings or loose hub nut)

Tighten the wheel hub nut, replace the bearing if necessary

The wheel is touching the fender liner (especially on a loaded vehicle)

Replace deformed suspension parts, sagging springs. Do not overload the car. Use only standard wheels

Suspension spring failure

Replace the spring (it is better to replace both suspension springs at once – left and right)

Broken rear suspension reaction rods or their mounting brackets, play in silent blocks

Replace the rods, weld the brackets

Worn or not lubricated front suspension ball joints

Measure the wear of the ball joints (see Front suspension), make sure the ball joints move freely. Put fresh SHRB-4 grease in the covers (the lower support can be injected)

Worn or damaged front suspension silent blocks

Replace the silent blocks

The lower and/or upper arm axle mount has become loose

Tighten the threaded connections

The front suspension beam has become loose from the body side members

Tighten the threaded connections

The steering column has become loose in connection with the bracket, the steering gear and the pendulum arm bracket have become loose in connection with the body side members

Tighten the threaded connections

Knocking in the steering mechanism: severe wear or destruction of the working surfaces of the worm and roller, the bushings of the steering arm shaft, the clearance in the engagement is not adjusted, there is no oil in the steering mechanism housing

Replace worn parts, adjust the gap in the engagement of the roller and worm, add oil

Bent suspension elements (levers, stabilizer bar), steering rods

Straighten or replace deformed parts

Vibration when the car is moving

Increased imbalance of the front wheels, tire deformation or uneven wear, wheel deformation (the steering wheel beats)

Balance the wheels, deformed or unevenly worn tires, deformed wheels - replace

Severe imbalance of the rear wheels, tire deformation or uneven wear, wheel deformation (vibration of the rear of the car)

Balance the wheels, deformed or unevenly worn tires, deformed wheels - replace

Deformation of the cardan shaft/shafts, loss of balancing weights (plates)

Repair the cardan transmission at a service station with subsequent dynamic balancing or replace it

Large play in the crosspiece in the cardan joint, the retaining ring falling out of the joint fork

Check for the presence of retaining rings in the fork grooves, axial movement of the crosspiece. Adjust the play, replace worn parts

The fastening of the cardan transmission parts has become loose

Tighten the threaded connections

The intermediate support has become loose on the bracket or the bracket on the body

Tighten the fasteners

The tires are not designed for these operating conditions (on the highway, all-terrain tires, studded tires, anti-skid chains, etc. are used.)

Use tires according to their intended purpose

Uneven wear or tread separation, deformation of the tire, rim

Replace the wheel

Car rocking on the road

The shock absorber is faulty

Replace the shock absorber (better both at the same time on one axis)

Vibration when braking

Brake disc deformation

Replace the disk (better in pairs)

Increased axial play of the wheel (severe wear of front wheel bearings or loose hub nut)

Tighten the wheel hub nut, replace the bearing if necessary

Brake drum ovality

Grind or replace the drum

The piston in the rear wheel cylinder is jammed

Replace the cylinder

The brake shoe lining has separated from the base

Replace the pad (better to have everything on one axis at the same time)

The rear brake shoe tension spring is weak or broken

Replace the spring

Squeaking, squealing when braking

Maximum wear of brake linings

Replace the brake pads (better to have everything on one axis at the same time)

Introduction of foreign particles (sand) into the lining material

As a rule, it does not require intervention (you can clean the linings with a wire brush)

Low quality of the overlay material

Replace the pad (better to have everything on one axis at the same time)

Severe corrosion of the brake disc (due to poor quality of the disc material and/or lining)

Grind (sharpen) or replace the disc

The brake shoe lining has separated from the base

Replace the pad (better to have everything on one axis at the same time)

The rear brake shoe tension spring is weak or broken

Replace the spring

Braking with wheel lock

Do not over-brake, use tires appropriate to the driving conditions

Increased brake pedal travel (pedal is "soft" or "falls through")

Air in the brake system, brake fluid leakage through leaks in hydraulic drive connections, damage to the cuffs in the main brake cylinder, pressure regulator, damage to brake pipes and hoses

Inspect all lines, their threaded connections and cylinders, eliminate leaks. Restore the normal fluid level in the brake reservoir and bleed the system. If damage to the brake hoses is detected (cracks, bulges or traces of brake fluid) – replace the hoses. If you suspect defects in the master brake cylinder, replace it with a known good one

The rubber seals of the cylinders swelled due to oil, gasoline, etc. getting into the brake fluid.

Replace cylinders, hoses, completely drain brake fluid, flush the system with fresh fluid and bleed

Overheating of brake mechanisms

Allow the brakes to cool. Check the thickness of the linings and brake discs. Use only brake fluids recommended by the manufacturer in the system. Replace the brake fluid in time

Increased clearance between the pads and the drum (the automatic gap adjustment device does not work)

Replace the wheel cylinder, bleed the system

Increased (more than 0.25 mm along the edge) brake disc runout

Replace the disk

One of the circuits of the service brake system is not working

Fix the brake fluid leak, bleed the system

The brake pedal travel is within normal limits (the pedal is "hard"), but the car brakes poorly

Oiling of brake discs, drums, linings

Clean oily discs and drums, replace pads (in extreme cases, grind it down with sandpaper). It is strictly forbidden to clean the pads with solvents! Eliminate the cause of oiling (replace the axle shaft seal)

Ice or salt crust formed on the surface of the pads (in winter); the pads got wet

Check the brakes at low speed when starting to move. In the rain and after driving through deep puddles, dry the brakes by lightly pressing the pedal

Low quality of the pad material

Replace the pads (better to have everything on one axis at the same time)

Blockage of brake lines: tubes (because of dents) or hoses (due to swelling or delamination of the rubber)

Replace damaged tubes and hoses

Piston jamming in the cylinder, pads in the caliper

Replace the cylinder, clean the contact surfaces of the pads and caliper, lubricate them with SHRUS-4 before installation

Complete wear of brake linings (brakes grinding)

Replace the brake pads (better to have everything on one axis at the same time)

The brake shoe lining has separated from the base

Replace the pad (better to have everything on one axis at the same time)

The pressure regulator drive is incorrectly adjusted

Adjust the drive

The pressure regulator is faulty

Replace the regulator

The vacuum booster is faulty or the hose connecting the booster to the intake manifold is leaky

Check the integrity of the hose, its fit on the fittings, and the tightening of the clamps. To check the booster: turn off the engine, press the brake pedal 5–8 times and, holding the pedal pressed, start the engine. If the booster is working properly, the pedal should noticeably "move" forward after starting the engine. Replace the faulty booster

Incomplete release of braking of all wheels

Incorrect position of the adjusting bolt relative to the vacuum booster cover

The end of the bolt should protrude relative to the end of the cover by 1.25–0.2 mm

The rubber seals of the cylinders swelled due to oil, gasoline, etc. getting into the brake fluid.

Replace cylinders, hoses, completely drain brake fluid, flush the system with fresh fluid and bleed

The master cylinder piston is stuck (due to corrosion, breakage of return springs, mechanical impurities entering the liquid)

Replace the master cylinder, bleed the system

Brake pedal sticking: return spring broken or stretched, pedal bushings badly worn, not lubricated, axle corrosion

Replace the defective spring, bushings, put fresh grease in them Litol-24, Tsiatim-201, -221, Fiol-1U

Braking of one of the wheels with the brake pedal released

Wheel cylinder piston jamming

Replace the cylinder

The rubber seals of the cylinders swelled due to oil, gasoline, etc. getting into the brake fluid.

Replace cylinders, hoses, completely drain brake fluid, flush the system with fresh fluid and bleed

Blockage of brake lines: tubes (because of dents) or hoses (due to swelling or delamination of the rubber)

Replace damaged tubes and hoses

Rear brake shoe lining delamination

Replace the pad (better to have everything on one axis at the same time)

The rear brake shoe tension spring is weak or broken

Replace the spring

Deformation of the spacer bar, misalignment of the pads due to deformation of the brake shields

Straighten or replace the spacer bar, brake shields

The parking brake is overtightened, the cables are jammed in the sheaths

Adjust the tension of the cables, lubricate them with engine oil, if the sheath is damaged or the cable wires are frayed, and also in case of severe corrosion - replace them

The parking brake does not hold well

Incorrect drive adjustment

Adjust the drive

Drive cables are jammed in the sheaths

Lubricate the cables with engine oil; if the sheath is damaged or the cable wires are frayed, or if there is severe corrosion, replace them

Brake drums and linings are oily

Clean oily discs and drums, replace pads (in extreme cases, grind it down with sandpaper). It is strictly forbidden to clean the pads with solvents! Eliminate the cause of oiling (replace the axle shaft seal)

Ice or salt crust formed on the surface of the pads (in winter); the pads got wet

Check the brakes at low speed when starting to move. In the rain and after driving through deep puddles, dry the brakes by lightly pressing the brake pedal

Complete wear of brake linings (brakes grinding)

Replace the brake pads (better to have everything on one axis at the same time)

When the parking brake lever is released, the wheels are not released

After the car had been parked for a long time, the brake pads stuck (or frozen) to the drum

When pulling the parking brake lever or cables, try to gently (to avoid damaging the brake pads) turn the wheel. Check the ease of movement of the cables in the casings, the pistons in the wheel cylinders, the rigidity of the return springs of the parking brake cables and the tension springs of the shoes. When parking the car, if possible, do not tighten the brake, but engage the gear

Incorrect drive adjustment

Adjust the drive

Drive cables are jammed in the sheaths

Lubricate the cables with engine oil; if the sheath is damaged or the cable wires are frayed, or if there is severe corrosion, replace them

Vehicle deviation from straight-line motion (on a flat road)

Uneven tire pressure

Set the pressure to normal

Violation of the longitudinal tilt angles of the steering axis and/or camber of the front wheels

Adjust the steering axis and/or camber angles of the front wheels

Significant difference in tire wear

Replace a worn tire

Uneven settlement or breakage of suspension springs

Replace both springs

Suspension and/or car body parts are deformed

Straighten or replace deformed body parts and panels

Rear axle displacement due to breakage of rods or their mounting brackets

Replace the rods, weld the brackets

Wheel braking due to wheel cylinder piston jamming

Replace the cylinder

Rear wheel drag due to weakening or breakage of the rear brake pad tension spring

Replace the spring

Blockage of brake lines: tubes (because of dents) or hoses (due to swelling or delamination of the rubber)

Replace damaged tubes and hoses

Wheel cylinder piston jamming

Replace the cylinder

Blockage of brake lines: tubes (because of dents) or hoses (due to swelling or delamination of the rubber)

Replace damaged tubes and hoses

Car drifting or skidding when braking

Wheel seizure due to separation of the lining from the base of the brake shoe

Replace the pad (better to have everything on one axis at the same time)

Oiling of brake discs, drums, linings

Clean oily discs and drums, replace pads (in extreme cases, grind it down with sandpaper). It is strictly forbidden to clean the pads with solvents! Eliminate the cause of oiling (replace the axle shaft seal)

Ice or salt crust formed on the surface of the pads (in winter); the pads got wet

Check the brakes at low speed when starting to move. In the rain and after driving through deep puddles, dry the brakes by lightly pressing the brake pedal

Different tire pressure on left and right wheels

Set the pressure to normal

Significant difference in tire wear

Replace a worn tire

Brake disc deformation

Replace the disk (better in pairs)

Brake drum ovality

Grind or replace the drum

Uneven front suspension spring sag

Replace both springs

Wheel alignment angles are incorrect

Adjust the wheel alignment angles

Rapid wear of tire tread

High speed, starts with wheel slippage, skidding braking, cornering with skidding or understeer

Change your driving style. Adjust tire pressure, wheel alignment, and suspension components more often

Tire pressure is different from the norm

Set the pressure to normal

The front wheel alignment angles are incorrect

Adjust the wheel alignment angles

Increased axial play of the wheel (severe wear of front wheel bearings or loose hub nut)

Tighten the wheel hub nut, replace the bearing if necessary

Contact of materials aggressive to rubber – bitumen, oil, gasoline, solvents, acids, etc. – on the tread.

Replace the tire

Overloading the car

Do not overload the car

Uneven tire tread wear

Increased wheel imbalance

Balance the wheels

Deformation of tire, rim

Replace the wheel

Different tire pressures

Set the pressure to normal

The front wheel alignment angles are incorrect

Adjust the wheel alignment angles

High speed movement in turns, passing them with skidding or demolition of wheels

Change your driving style. Adjust tire pressure, wheel alignment, and suspension components more often

Increased axial play of the wheel (severe wear of front wheel bearings or loose hub nut)

Tighten the wheel hub nut, replace the bearing if necessary

Wear of joints, deformation of suspension or body parts

Replace joints, straighten or replace deformed suspension parts, side members, body panels

Steering play (see also "Excessive steering wheel play")

Replace worn joints, tighten threaded connections, adjust the clearance between the pinion and rack in the steering mechanism

Increased steering wheel free play

There is a large gap between the worm and the roller in the steering gear

Adjust the clearance, if adjustment is not possible, replace the steering gear

The pendulum arm bushings are worn out

Replace bushings or swing arm

The steering rod joints are worn out

Replace the rods

The fastenings of the steering gear housing and/or the pendulum arm bracket to the body side members have become loose

Tighten the fasteners

The steering wheel turns hard

The steering gear clearances are not adjusted correctly

Adjust the gaps

Nicks on surfaces, deformation of the worm and/or roller of the steering mechanism

File off minor damage; replace the steering gear if it is significant

Too tight pendulum arm bushings, lack of lubrication

Adjust the nut tightening, lubricate the bushings with Litol-24 and put grease in the cavity between them. To check the tightening force of the nut, remove the pendulum arm bracket from the car. The arm should rotate when a load of 1–2 kgf is applied to its end and should not turn under its own weight

Low tire pressure in front wheels

Set the pressure to normal

Coasting of a vehicle on a flat horizontal section of road from a speed of 50 km/h for less than 500 m (at an air temperature of at least 20°C and after a run of at least 20 km)

Braking of one or more wheels

See "Incomplete release of braking of all wheels", "Braking of one of the wheels with the brake pedal released"

The front wheel alignment angles are incorrect

Adjust the wheel alignment angles

Low tire pressure

Set the pressure to normal

The gearbox is filled with oil of the wrong viscosity

Replace the oil with the one recommended in the operating instructions

Oil leak from rear axle

Damaged or worn axle shaft or gearbox seals

Replace the cuffs

Scoring, scratches on the surfaces of the shafts on which the seals operate, shaft runout

File and polish minor damage. The new seal can be slightly (up to 1 mm) under-pressed (adding spacers if necessary), so that its edge works on the unworn part of the shaft. Replace the deformed parts

Increased pressure in the rear axle due to clogging of the breather

Clean or replace the breather

Traces of shock absorber fluid are visible on the shock absorber

Fluid leak from shock absorber (due to wear of the stem seal, reservoir sealing ring, nicks and damage to the chrome coating of the stem)

Minor "sweating" of the shock absorber in the upper part (if there are no leaks) if its characteristics are maintained, it is not a malfunction. You can check the shock absorbers on a special stand or - roughly - by rocking the car by the wing. No more than 1-2 free vibrations of the car are allowed. In case of significant fluid leakage and/or loss of efficiency, replace the shock absorber



(The article is taken from an online resource VAZbook)


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-21061: Troubleshooting
Next articles

Gearbox fault diagnostics
Diagnosing Clutch Faults
Diagnostics of engine and its systems faults
Diagnostics of body faults
Battery fault diagnostics
Generator fault diagnostics
Diagnostics of faults in lighting and light signaling
Diagnosing Windshield Wiper Problems

More articles from other manuals on VAZ cars:
➠ Diagnostics of cardan transmission, axles, chassis, steering and… VAZ-21214 (1994-2006)
➠ Cardan transmission faults VAZ-2101 (1970-1983)
➠ Main faults of the cardan transmission VAZ-2105 (1979-2010)
➠ Cardan transmission — technical condition check VAZ-2107 (1982-2012)
➠ Possible faults of the clutch and its drive VAZ-1111 (1988-1996)
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VAZ-2106 (1976-2006) 
  • General information
  • Vehicle device
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Supply system
  • Cooling system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Front suspension
  • Rear suspension
  • Wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and glass
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Engine electrics
  • Electrical circuits

 

VAZ-21061 (1976-2006) 
  • General information
  • Specifications
  • Troubleshooting
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and windows
  • Heating and ventilation
  • Electrical equipment
  • Equipment and devices
  • Engine electrics
  • Ignition system
  • Lighting and signaling

 

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