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Pistons and connecting rods — design description (VAZ-21051)

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Contents: Piston ↓ Piston rings ↓ Piston pin ↓ Connecting rod ↓

Main dimensions of piston, connecting rod, piston pin and piston rings



Main dimensions of piston, connecting rod, piston pin and piston rings


Piston



The piston is made of aluminum alloy and coated with a layer of tin to improve the running-in ability. The piston skirt is oval in cross-section and conical in height. Therefore, the piston diameter must be measured only in the plane perpendicular to the piston pin and at a distance of 52.4 mm from the piston bottom. The main dimensions of the connecting rod and piston group are given in the figure.

The hole for the piston pin is offset from the axis of symmetry by 2 mm to the right side of the engine. Therefore, for the correct installation of the piston in the cylinder, there is a "P" mark near the hole for the piston pin, which should face towards the front of the engine.

Since 1986, pistons of repair sizes for all engine models have been manufactured with an outer diameter increased by 0.4 and 0.8 mm. Before 1986, pistons of the following repair sizes were produced: for engines 2101 and 2103 - with an increase of 0.2; 0.4 and 0.6 mm; for 2105 – with an increase of 0.4 and 0.7 mm.



Piston rings



The piston rings are made of cast iron. The outer surface of the upper compression ring is chromed and has a barrel shape. The lower compression ring is of the scraper type (with a groove on the outer surface), phosphated. The oil scraper ring has slots for the oil removed from the cylinder and an internal coil spring (expander).

Piston pin



The piston pin is steel, tubular in cross-section, pressed into the upper head of the connecting rod and rotates freely in the piston bosses.

(The original can be viewed on the portal: VAZbook.ru)

Connecting rod



The connecting rod is steel, forged, with a split lower head in which the connecting rod bearing liners are installed. The connecting rod is machined together with the cover, so when assembling, the numbers on the connecting rod and cover must be the same.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-21051: Engine repair
Next articles

Parting plane with cylinder head
Cylinders — Description and Testing
Checking the cylinder block for leaks
General cleaning and inspection of the cylinder block
Cylinder Block — Design Description
Pressing out the piston pin
Cleaning pistons and connecting rods
Selecting a piston for a cylinder
Checking the clearance between the piston and the pin
Checking the clearances between piston grooves and rings

More articles from other manuals on VAZ cars:
➠ Design features of pistons and connecting rods VAZ-2101 (1970-1983)
➠ Pistons and connecting rods — pressing out the pin and cleaning VAZ-2121 (1977-1994)
➠ Disconnecting and connecting the battery VAZ-1111 (1988-1996)
➠ The design of the engine cooling system of VAZ-2106 and VAZ-2103… VAZ-2106 (1976-2006)
➠ Design features of VAZ-21072 and VAZ-21074 cars VAZ-2107 (1982-2012)
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VAZ-2104 (1984-2012) 
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VAZ-2105 (1979-2010) 
  • General information
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  • Power unit
  • Engine repair
  • Cooling and lubrication system
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VAZ-21051 (1979-2010) 
  • General information
  • Introduction to guide
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  • Power unit
  • Engine repair
  • Engine repair VAZ-2103
  • Cooling system
  • Lubrication system
  • Power and exhaust system
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  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
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  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
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  • Electrical equipment
  • Equipment and devices
  • Engine electrics
  • Ignition system
  • Electrical circuits

 

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