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Selecting a piston for a cylinder (VAZ-21051)

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Calculated clearance between piston and cylinder (for new parts) is 0.05–0.07 mm. It is determined by measuring the cylinders and pistons and is ensured by installing pistons of the same class as the cylinders. The maximum permissible clearance (when parts wear out) – 0.15 mm.

Attention! According to the outer diameter, pistons are divided into five classes (A, B, C, D, E) through 0.01 mm, and by the diameter of the hole for the piston pin - into three categories through 0.004 mm. The piston class (letter) and the category of the hole for the piston pin (number) are stamped on the piston bottom.


If the clearance of a previously used engine exceeds 0.15 mm, then it is necessary to re-select the pistons to the cylinders so that the clearance is as close as possible to the calculated one.

Spare parts are supplied in classes A, C, E. These classes are sufficient to select a piston for any cylinder, since pistons and cylinders are divided into classes with some overlapping sizes.

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This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-21051: Engine repair
Next articles

Cleaning pistons and connecting rods
Pressing out the piston pin
Pistons and connecting rods — design description
Parting plane with cylinder head
Cylinders — Description and Testing
Checking the clearance between the piston and the pin
Checking the clearances between piston grooves and rings
Checking the clearance between the bearings and the crankshaft
Piston mass control
Assembly of the connecting rod and piston group

More articles from other manuals on VAZ cars:
➠ Selecting a piston for a cylinder VAZ-21011 (1974-1983)
➠ Selecting a piston for a cylinder VAZ-21213 (1994-2006)
➠ Setting the piston of the first cylinder to the TDC position of… VAZ-1111 (1988-1996)
➠ Setting the piston of the first cylinder to the TDC position of… VAZ-2115 (1997-2012)
➠ Cylinder Head Cover Gasket — Replacement VAZ-2106 (1976-2006)
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VAZ-21051 (1979-2010) 
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  • Engine repair VAZ-2103
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