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VAZ-2104 (1984-2012) VAZ-2105 (1979-2010) VAZ-21051 (1979-2010)
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  • Preparation and anti-corrosion treatment of hidden cavities

Preparation and anti-corrosion treatment of hidden cavities (VAZ-21051)

            0

Hidden cavities treated with anti-corrosion compounds



Name of the cavity
Injection points of the composition
Injection direction
Additional instructions
Lower front cross member
On top in the engine compartment
Right and left
Open the hood
Front side members
On the side of the engine compartment
Forward and backward
Open the hood
Upper front cross member
Above
Right and left
Same
Headlight housings
In front (from the outside)
Over the entire surface
Remove the headlights
Hood pockets
Into the front holes
On the inner surface of the front part
Open the hood
Mudguard pillars
On the side of the engine compartment
On the inner surface
Open the hood
Front door pillars
From the side of the salon
Down
Remove the upholstery
Sidewall and front shield connectors
Hole from the interior
Forward and backward
Internal and external door thresholds
Under the moldings and from the end of the threshold at the rear
Forward and backward
Remove the moldings and caps
Cavities under the front wings
The opening of the shield under the wing is used
Over the entire inner surface
Remove the wing shield
Front floor loggers
From below the body
Forward and backward
Hang the car
Front floor rail reinforcements
Same
Right and left
Same
Middle floor crossbar
Same
Right and left
Same
Rear floor rails
Same
Forward and backward
Same
Jack brackets
Same
On the inner surface
Same
Front suspension buffer brackets
Behind the front wheels
On the inner surface
Front suspension cross member
From below the body
Right and left
Hang the car
Rear floor cross member
From the passenger compartment under the back seat
Right and left
Remove the rear seat
Central pillars
From the salon
Down
Remove the pillar trim
Rear door pillars
Behind the pillar
Down
Remove the upholstery
Door pockets
The openings under the door trim are used
Along the inner surface of the door bottom
Remove the upholstery
Between the rear fenders and the rear wheel arches
The openings in the luggage compartment are used
Over the entire surface
Open the trunk
Rear floor side members
In the trunk
Forward and backward
Open the trunk
Rear floor crossbar
Same
Right and left
Remove the upholstery
Upper rear cross member
Above the rear lights
Right and left
Remove the tail lights
Lower rear cross member
In the trunk
Same
Open the trunk
Recesses for fuel tank and spare wheel
Same
Across the entire surface of the top tank floor and spare wheel
Remove the fuel tank and spare tire



Hidden cavities of the body (left view)



1 – headlight housings; 2 – lower front cross member; 3 – upper front cross member; 4 – front side…

1 – headlight housings; 2 – lower front cross member; 3 – upper front cross member; 4 – front side members; 5 – right mudguard pillar; 6 – cavity under the front left wing; 7 – internal and external door thresholds; 8 – central pillars; 9 – rear floor cross member; 10 – rear pillars


Hidden cavities of the body (right view)



1 – lower rear cross member; 2 – rear floor side members; 3 – cavities between the wings and the…

1 – lower rear cross member; 2 – rear floor side members; 3 – cavities between the wings and the rear wheel arches; 4 – rear floor cross member; 5 – door pockets; 6 – front pillars; 7 – connectors of sidewalls and front shield; 8 – hood pockets


Due to the use of complex technological equipment and the need for high-quality work, it is recommended that the treatment of hidden cavities be performed only at vehicle service stations.


1. Place the vehicle on a lift, remove any parts or trim that obstruct access to hidden cavities.

2. Rinse hidden cavities with water at a temperature of 40–50°C through technological and drainage holes (see table Hidden cavities treated with anti-corrosion compounds), the bottom of the body, wheel arches until clean water flows out. In this case, the lowering windows must be closed.

3. Remove any moisture that has entered the interior and trunk, blow out all hidden cavities and areas where anti-corrosion compounds have been applied with compressed air.

4. Drive the car into the anti-corrosion chamber and place it on a lift. Spray the anti-corrosion compound into the areas shown in Fig. Hidden cavities of the body (left view) and Fig. Hidden cavities of the body (right view).

5. Lower the car from the lift, clean the front surfaces of the body from dirt with a rag soaked in white spirit.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-21051: Exterior
Next articles

Anti-corrosion protection of the body
Painting of individual body parts
Repainting the car body with synthetic enamels
Paintwork and body polishing
Repair of deformed body surfaces
Restoration of the underbody coating and wheel arches
Sealing the body with rubber seals and mastics
Features of the VAZ-2104 car body structure

More articles from other manuals on VAZ cars:
➠ Preparation and anti-corrosion treatment of hidden cavities VAZ-21011 (1974-1983)
➠ Preparation and anti-corrosion treatment of hidden cavities VAZ-21213 (1994-2006)
➠ Anti-corrosion treatment of hidden cavities of the body VAZ-2109 (1984-1997)
➠ Anti-corrosion protection of the body VAZ-1111 (1988-1996)
➠ Anti-roll bar cushions and rod — replacement VAZ-2106 (1976-2006)
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