Calculated clearance between piston and cylinder (for new parts) is 0.025-0.045 mm. It is determined by measuring the parts and is ensured by installing pistons of the same class as the cylinders. The maximum permissible gap (when parts wear out) - 0.15 mm.
If the clearance of a previously used engine exceeds 0.15 mm, then it is necessary to re-select the pistons to the cylinders so that the clearance is as close as possible to the calculated one.
Spare parts are supplied in class A, C, E pistons. These classes are sufficient to select a piston for any cylinder during engine repair, since pistons and cylinders are divided into classes with a small overlap of sizes. For example, a class C piston can fit cylinders of classes B and D.
Selecting a piston for a cylinder (VAZ-21213)
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The text was reviewed by the specialist: Grigory Vologodtsev
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➠ Selecting a piston for a cylinder VAZ-21011 (1974-1983)
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➠ Setting the piston of the first cylinder to the TDC position of… VAZ-1111 (1988-1996)
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➠ Setting the piston of the first cylinder to the TDC position of… VAZ-2115 (1997-2012)
➠ Cylinder Head Cover Gasket — Replacement VAZ-2106 (1976-2006)
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