Table 16.1
| Name of parts | Thread size | Tightening torque, Nm (kgf·m) |
| Engine | ||
|
Crankshaft main bearing cap fastening bolts Connecting rod cap bolt nuts Oil pump mounting bolts Oil pump pressure relief valve threaded plug Oil pump housing mounting bolts Bolt for fastening the oil receiver to the oil pump Bolts securing the oil receiver to the main bearing cap Flywheel mounting bolts Crankshaft pulley mounting bolt Oil pan mounting bolts Cylinder head mounting bolts (see fig. tightening diagram Bolt tightening sequence) Camshaft Bearing Housing Fastening Nuts Camshaft pulley mounting bolt Cylinder head cover mounting bolts Oil filter nipple Oil pressure alarm sensor Coolant pump mounting bolts Thermostat pipe mounting nuts Coolant pipe flange mounting bolts to cylinder block Engine auxiliary component mounting bolts Bolts securing the right support of the power unit to the side member bracket Bolts for fastening the powertrain support bracket to the cylinder block Bolts securing the left support of the power unit to the side member Upper strut support bracket mounting nuts for the powertrain Nut of the bolt securing the powertrain support cushion Powertrain support rod mounting bolt Nut of the powertrain support rod mounting bolt Nuts of the clamp bolts connecting the exhaust pipes of the exhaust system Bolts connecting the exhaust system flanges |
M10x1.25 M9x1 M6 M16x1.5 M6 M6 M6 M10x1.25 M12x1.25 M6 M12x1.25 M8 M10 M6 M20x1.5 M14x1.5 M6 M8 M6 M6 M10x1.25 M8 M10x1.25 M10x1.25 M10 M10x1.25 M10x1.25 M8 M8x1 |
68,3-84,4 (7,0-8,6) 43,3-53,5 (4,4-5,5) 8,3-10,3 (0,9-1,1) 45,5-73,5 (4,6-7,5) 7,2-9,2 (0,7-0,9) 6,9-8,2 (0,7-0,8) 8,3-10,3 (0,9-1,1) 61,0-87,4 (6,2-8,9) 97,9-108,8 (9,9-11,1) 5,2-8,2 (0,5-0,8) In three stages: I-20 (2) II-turn 90° III-turn 90° 18,4-22,6 (1,9-2,3) 67,4-83,3 (6,9-8,5) 1,9-4,6 (0,2-0,5) 37,5-87,5 (3,8-8,9) 24-27 (2,5-2,8) 7,6-8,0 (0,8-0,8) 16,0-22,6 (1,6-2,3) 4,2-5,2 (0,4-0,5) 6,7-8,2 (0,7-0,8) 32,2-51,9 (3,3-5,5) 15,7-25,5 (1,6-2,6) 32,2-51,9 (3,3-5,5) 32,2-51,9 (3,3-5,5) 41,6 -51,5 (4,3 -5,3) 32,2-51,9 (3,3-5,5) 32,2-51,9 (3,3-5,5) 15,7-25,5 (1,6-2,6) 15,7-25,5 (1,6-2,6) |
| Clutch | ||
|
Clutch basket to flywheel mounting bolts Nuts securing the clutch cable to the bracket Clutch housing to engine block mounting bolts Nut securing the clutch housing to the engine cylinder block Nuts securing the clutch housing to the gearbox Clutch release bearing coupling mounting bolts Bolts securing the lower cover to the clutch housing |
M8 M12 M12x1.25 M12x1.25 M8 M6 M6 |
19,1-30,9 (2,0-3,2) 14,7-19,6 (1,5-2,0) 54,2-87,6 (5,5-8,9) 54,2-87,6 (5,5-8,9) 15,7-25,5 (1,6-2,6) 3,8-6,2 (0,4-0,6) 3,8-6,2 (0,4-0,6) |
| Transmission | ||
|
Gearbox drain plug thread Reverse light switch Speed sensor drive housing fastening nut Bolts connecting the clutch and gearbox housings Gear shift rod pivot bolt with conical section Gear shift lever housing mounting bolts Gear shift mechanism mounting bolts Nuts for the clamps of the gearshift rod and the torque rod Gear shift lever axle mounting bolt Nuts securing the cover to the gearbox housing Conical Bolt for Fastening the Shift Rod Lever Reverse fork retainer threaded plug Bolts for fastening the gearbox forks to the rods Nuts of the primary and secondary shafts of the gearbox Gearbox differential driven gear mounting bolts |
M22x1.5 M14x1.5 M6 M8 M8 M8 M6 M8 M6 M8 M8 M16x1.5 M6 M20x1.5 M10x1.25 |
28,7-46,3 (2,9-4,7) 28,4-45,3 (2,9-4,6) 4,5-7,2 (0,5-0,7) 15,7-25,5 (1,6-2,6) 16,3-20,1 (1,7-2,1) 15,7-25,5 (1,6-2,6) 6,4-10,3 (0,7-1,1) 15,7-25,5 (1,6-2,6) 11,7-18,6 (1,2-1,9) 15,7-25,5 (1,6-2,6) 28,4-35 (2,9-3,6) 28,4-45,3 (2,9-4,6) 11,7-18,6 (1,2-1,9) 120,8-149,2 (12,3-15,2) 63,5-82,5 (6,5-8,4) |
| Wheels and suspension | ||
|
Wheel mounting bolts Front wheel hub bearing nut Rear wheel hub bearing nut Bolts for fastening the ball joint to the steering knuckle Nut securing the ball joint to the lever Adjusting bolt nut (with an eccentric) front suspension struts Nut of the bolt securing the front suspension strut to the steering knuckle Front suspension strut rod to upper support mounting nut Nuts securing the upper support of the front suspension strut to the body Nut of the bolt securing the front suspension arm to the body Front suspension strut mounting nuts Front suspension crossmember to body mounting bolts Nut of the bolt securing the stabilizer bar to the front suspension arm Nuts securing the anti-roll bar to the body Nut of the lower shock absorber mounting bolt to the rear suspension arm Rear suspension shock absorber rod mounting nut to body Nuts for bolts securing rear suspension arm to bracket Rear suspension arm bracket to body mounting nuts |
M12x1.25 M20x1.5 M20x1.5 M10x1.25 M12x1.25 M12x1.25 M12x1.25 M14x1.5 M8 M12x1.25 M16x1.25 M12x1.25 M10x1.25 M8 Ml 2x1,25 M10xl,25 M12x1.25 M10x1.25 |
65,2-92,6 (6,7-9,5) 225,6-247,2 (23,0-25,2) 186,3-225,6 (19,0-23,0) 49,0-61,7 (5,0-6,3) 66,6-82,3 (6,8-8,4) 77,5-96,1 (7,9-9,8) 77,5-96,1 (7,9-9,8) 65,9-81,2 (6,7-8,3) 19,6-24,2 (2,0-2,5) 77,5-96,1 (7,9-9,8) 160,0-176,4 (16,3-18,0) 42,1-51,9 (4,3-5,3) 42,1-52,0 (4,3-5,3) 12,9-16,0 (1,3-1,6) 66,6-82,3 (6,8-8,4) 50,0-61,7 (5,1-6,3) 66,6-82,3 (6,8-8,4) 27,4-34,0 (2,8-3,5) |
| Steering | ||
|
Steering wheel mounting nut Steering column bracket mounting nuts Steering Column Bracket Shear Head Bolts Steering Column Bracket Bolts Steering shaft to steering gear drive pinion shaft bolt Steering gear mounting nuts Steering gear drive pinion nut Bolt for fastening the inner tie rod end to the steering rack Tie rod tie rod bolts Outer Tie Rod End Ball Joint Nut |
M16x1.5 M8 M6 M8 M8 M8 M38x1.5 M10x1 M10 M12xl,25 |
31,4-51,0 (3,2-5,2) 15,0-18,6 (1,5-1,9) Tighten until the head breaks off 15,0-18,6 (1,5-1,9) 22,5-27,4 (2,3-2,8) 15,0-18,6 (1,5-1,9) 45,0-55,0 (4,6-5,6) 70,0-86,0 (7,1-8,6) 19,1-30,9 (2,0-3,2) 27,1-33,4 (2,8-3,4) |
| Brake system | ||
|
Nuts securing the brake booster bracket to the body Nuts securing the brake booster to the bracket Nuts securing the brake master cylinder to the vacuum booster Brake pipe nipples Front wheel brake hose tip Front wheel brake mechanism mounting bolts to steering knuckle Bolts for fastening the working brake cylinder to the guide pins Bolts for fastening the working brake cylinder to the caliper |
M8 M10 M10 M10 M10x1.25 M10x1.25 M8 M12x1.25 |
31,0-38,0 (3,2-3,9) 26,5-32,3 (2,7-3,3) 26,5-32,3 (2,7-3,3) 14,7-18,2 (1,5-1,9) 29,4-33,4 (3,0-3,4) 29,1-36,0 (3,0-3,7) 31,0-38,0 (3,2-3,9) 95,9-118,4 (9,8-12,1) |
| Electrical equipment | ||
|
Generator mounting bolt nut Starter mounting nut Spark plugs |
M8 M10x1.25 M14x1.25 |
15,0-18,6 (1,5-1,9) 28,1-45,3 (2,9-4,6) 30,7-39,0 (3,1-4,0) |