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VAZ-2108 (1984-2003) VAZ-2109 (1984-1997) VAZ-21099 (1990-2004)
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  • Removal the gearbox

Removal the gearbox (VAZ-21099)

            0

Before removing the gearbox, disconnect the wire from the "-" terminal of the battery and drain the oil from the gearbox.

It is recommended that two people remove the gearbox.

It is recommended that two people remove the gearbox.


1. Loosen the mounting bolts and remove the crankcase guard.

1. Loosen the mounting bolts and remove the crankcase guard.


2. Loosen the bolt and disconnect the ground wire from the clutch housing.

2. Loosen the bolt and disconnect the ground wire from the clutch housing.


3. Loosen the nuts on the clutch cable end.



3. Loosen the nuts on the clutch cable end.


4. Remove the cable end from the clutch lever.

4. Remove the cable end from the clutch lever.


5. Disconnect the connector with the wire from the starter solenoid relay terminal.

5. Disconnect the connector with the wire from the starter solenoid relay terminal.


6. Loosen the fastening nut and disconnect the wire from the contact bolt of the starter traction relay.

6. Loosen the fastening nut and disconnect the wire from the contact bolt of the starter traction…


(The original can be seen on the website: «www.VAZbook.ru»)


7. Unscrew the three nuts (the third one on the other side of the starter) fasteners and remove the starter.

7. Unscrew the three nuts (the third one on the other side of the starter) fasteners and remove the…


8. Loosen the clamp and disconnect the gear shift rod from the joint end.

8. Loosen the clamp and disconnect the gear shift rod from the joint end.


9. Loosen the fastening nut and disconnect the cable from the speedometer drive.

9. Loosen the fastening nut and disconnect the cable from the speedometer drive.


10. Disconnect the connector with the wire from the reverse light switch.

10. Disconnect the connector with the wire from the reverse light switch.


11. Loosen the nut securing the tie rod to the suspension arm.

11. Loosen the nut securing the tie rod to the suspension arm.


12. Unscrew the nut securing the strut to the bracket or the three bolts securing the bracket to the body and move the left and right struts apart.

12. Unscrew the nut securing the strut to the bracket or the three bolts securing the bracket to…


13. Remove the cotter pin from the nut securing the ball joint of the steering rod to the steering arm.

13. Remove the cotter pin from the nut securing the ball joint of the steering rod to the steering…


14. Loosen the nut securing the ball joint of the steering rod.

14. Loosen the nut securing the ball joint of the steering rod.


15. Using a puller, press the ball joint pin of the steering rod out of the steering column pivot arm.

15. Using a puller, press the ball joint pin of the steering rod out of the steering column pivot…


16. Remove the two bolts and disconnect the suspension arm ball joint from the steering knuckle.

16. Remove the two bolts and disconnect the suspension arm ball joint from the steering knuckle.


17. Use a crowbar to push the tail of one of the inner CV joints of the front wheel drive out of the gearbox and move it to the side.

17. Use a crowbar to push the tail of one of the inner CV joints of the front wheel drive out of…


18. Insert a technological plug instead (for example, an old inner CV joint). After this, disconnect the second CV joint.

18. Insert a technological plug instead (for example, an old inner CV joint). After this,…


19. Unscrew the three mounting bolts and remove the clutch housing shield.

19. Unscrew the three mounting bolts and remove the clutch housing shield.


20. Loosen the three bolts and nut securing the clutch housing to the cylinder block.

20. Loosen the three bolts and nut securing the clutch housing to the cylinder block.


21. Place suitable wooden support blocks on the wing flanges in the area of the front strut supports and install the engine support beam on them. The beam should rest only on the wing flanges!

21. Place suitable wooden support blocks on the wing flanges in the area of the front strut…


22. Attach the engine to the beam by the eye with a long bolt and hook. You can also use a strong rope or wire for this. (For ease of photographing, the hood has been removed).

22. Attach the engine to the beam by the eye with a long bolt and hook. You can also use a strong…


23. Unscrew the two nuts securing the rear support of the power unit to the body.

23. Unscrew the two nuts securing the rear support of the power unit to the body.


24. Loosen the nut and remove the bolt from the left support of the power unit.

24. Loosen the nut and remove the bolt from the left support of the power unit.


25. Unscrew the three nuts securing the left support of the power unit to the gearbox and remove the support.

25. Unscrew the three nuts securing the left support of the power unit to the gearbox and remove…


26. Finally, unscrew the three bolts and nut (on the other side of the gearbox). When removing the gearbox, first move it away from the engine in a horizontal plane to remove the primary shaft from the clutch. Do not damage the petals of the clutch diaphragm spring when removing.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-21099: Car gearbox
Next articles

Gearbox and differential — design description
Gearbox installation
Disassembling the gearbox
Inspection and defect detection of gearbox parts
Secondary shaft of the gearbox — design description
Disassembling the secondary shaft

More articles from other manuals on VAZ cars:
➠ Gearbox device VAZ-1111 (1988-1996)
➠ Gearbox device VAZ-2101 (1970-1983)
➠ The device of a four-speed gearbox VAZ-2105 (1979-2010)
➠ The device of the four-speed gearbox VAZ-2106 and VAZ-2103 VAZ-2106 (1976-2006)
➠ Description of the gearbox design VAZ-2107 (1982-2012)
Link in different formats to this page


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VAZ-21099 (1990-2004) 
  • General information
  • Specifications
  • User manual
  • Maintenance
  • Car care
  • Troubleshooting
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Car gearbox
  • Clutch and drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and locks
  • Electrical equipment
  • Equipment and devices
  • Lighting and signaling
  • Engine electrics
  • Ignition system

 

VAZ-2109 (1984-1997) 
  • General information
  • Vehicle operation
  • Vehicle device
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Transmission
  • Clutch
  • Gearbox and drive
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Engine electrics
  • Equipment and devices

 

VAZ-2108 (1984-2003) 
  • General information
  • Introduction to guide
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch and drive shafts
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and glass
  • Electrical equipment
  • Equipment and devices
  • Engine electrics
  • Ignition system

 

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