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VAZ-2104 (1984-2012) VAZ-2105 (1979-2010) VAZ-21051 (1979-2010)
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  • Checking and repairing the steering mechanism

Checking and repairing the steering mechanism (VAZ-21051)

            0

1. Carefully inspect the working surfaces of the roller and worm for signs of wear, jamming, dents or scratches. Replace worn or damaged parts.

2. Check the clearance between the bushings and the pitman arm shaft, which should not exceed 0.10 mm. If the clearance is greater than specified, replace the bushings using the A.74105 mandrel.

3. On the inner surface of the pitman shaft bushings there are spiral grooves that come out only on one side of the bushing. When pressing in the bushings, position them so that their ends, having the groove outlets, are inside the crankcase opening, and the groove outlets are located opposite each other. The ends of the bushings should be recessed into the crankcase opening by 1.5 mm.

4. Before pressing in, lubricate new bushings with transmission oil.

5. After pressing into the crankcase, finally process the bushings with the A.90336 reamer to a size of 28.698–28.720 mm. The mounting clearance between the pitman shaft and the bushings should be within 0.008–0.051 mm.

6. Check the ease of rotation of the pitman shaft roller on the ball bearing.

7. The worm and roller ball bearings must rotate freely without binding and there must be no wear or damage on the surface of the rings and balls.

8. Check the axial clearance between the head of the adjusting screw 8 (see Fig. Steering gear housing parts) and the groove of the pitman arm shaft 7. The gap should not exceed 0.05 mm. If it is larger, replace the adjusting plate 9 with a plate of greater thickness.

Attention! Eleven sizes of adjusting plates with thickness from 1.95 mm to 2.20 mm are supplied as spare parts; the increase in each size is 0.025 mm.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-21051: Steering
Next articles

Disassembly and assembly of the steering gear housing
Removal and installation the steering gear
Adjusting the clearance in the engagement of the roller with the steering gear worm
Adjusting the clearance in the steering worm bearings
Checking the ball joints of the steering rods
Upper Steering Shaft — Disassembly and Assembly
Steering linkages and ball joints
Pendulum arm bracket

More articles from other manuals on VAZ cars:
➠ Checking and repairing the steering mechanism VAZ-21011 (1974-1983)
➠ Checking and repairing the steering mechanism VAZ-21213 (1994-2006)
➠ Checking the technical condition of the steering mechanism VAZ-1111 (1988-1996)
➠ Steering — checking the technical condition and adjusting the… VAZ-2106 (1976-2006)
➠ Steering — checking the technical condition and adjusting the… VAZ-2107 (1982-2012)
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VAZ-2104 (1984-2012) 
  • General information
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Fuel system (carburetor)
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  • Cooling system
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VAZ-2105 (1979-2010) 
  • General information
  • Vehicle description
  • Vehicle device
  • Vehicle operation
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Engine electrics
  • Equipment and devices

 

VAZ-21051 (1979-2010) 
  • General information
  • Introduction to guide
  • User manual
  • Troubleshooting
  • Power unit
  • Engine repair
  • Engine repair VAZ-2103
  • Cooling system
  • Lubrication system
  • Power and exhaust system
  • Fuel injection
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Engine electrics
  • Ignition system
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