- 17 mm spanner, wheel wrench
- large screwdriver or mounting blade
Disconnect the wire from the "–" terminal of the battery.
Set the piston of the first cylinder to the TDC position (see subsection 10.1.).
Remove the alternator drive belt.
Replace the camshaft drive belt if, upon inspection, you find:
- traces of oil on any surface of the belt;
- signs of wear on the toothed surface, as well as cracks, cuts, folds or separation of the fabric from the rubber;
- cracks, folds, depressions or bulges on the outer surface of the belt;
- fraying or delamination on the end surfaces of the belt.
1. Loosen the tension roller mounting nut.
2. Turn the tensioner roller to relieve belt tension.
3. Remove the belt from the camshaft pulley, tensioner pulley and water pump sprocket.
4. Secure the crankshaft from turning to unscrew the generator drive pulley mounting bolt. To do this, remove the plug from the clutch housing hatch and...
5....using a pry bar or large screwdriver, hold the crankshaft from turning by the flywheel teeth (performed by an assistant).
6. Remove the generator drive pulley mounting bolt from the crankshaft (with a wheel brace through the hole in the right wheel well) and...
7....take it out together with the washer.
8. Remove the generator drive pulley from the crankshaft.
9. Remove the camshaft drive belt from the crankshaft sprocket.
10. Before installing a new belt, clean the pulleys and tension roller from dirt and grease, degrease them with white spirit.
11. Install the camshaft drive belt in the reverse order of removal. Install the generator drive pulley with the protruding part of the hub toward the engine.
12. When installing the belt, ensure that its leading branch is tensioned. After installing the belt, adjust its tension (see subsection 10.3.3.).