Cleaning, testing and adjustment scheme
Instructions for cleaning, checking and adjustment scheme
Position in the drawing | Name | List of works |
Every 500 km | ||
1 | Wheels | Check and adjust tire pressure |
Every 2500 km | ||
2 | Battery | Check and restore the electrolyte level |
Every 10,000 km | ||
3 | Electrical equipment | Check the operation of the generator, lighting, light signaling and control devices |
4 | Battery | Check the battery charge level and recharge if necessary |
5 | Generator drive belt | Adjust the tension |
6 | Front wheel hubs | Adjust the tension |
7 | Front suspension | Check the condition of the levers, ball joints, steering rod joints, protective rubber boots and caps, compression buffer brackets |
8 | Front wheel brakes | Check the condition of the brake pads. Replace the pads if necessary |
9 | Carburetor | Wash and blow out the fuel filter |
10 | Air filter | Replace filter element* |
11 | Body | Clean the drainage holes of the thresholds, doors and cavities of the front wings. Check and, if necessary, adjust the operation of the door locks |
12 | Distributor | Check and, if necessary, clean the breaker contacts. Adjust the gap between the contacts. Check and adjust the ignition timing |
13 | Fuel pump | Rinse and blow out the filter |
14 | Oil filter | Replace |
15 | Wheels | Check wheel balancing. Rearrange wheels according to the diagram. Check and, if necessary, adjust the front wheel alignment angles |
16 | Cooling system | Check and restore the coolant level in the expansion tank. Check for fluid leaks |
17 | Flexible brake hoses | liquid leaks Check the condition and replace if necessary |
18 | Clutch hydraulic system | Check and restore the fluid level in the reservoir. Check for fluid leaks |
19 | Hydraulic brake system | Check and restore the fluid level in the tank. Check for fluid leaks. Check the operation of the level indicator |
20 | Spark plugs | Clean off carbon deposits and adjust the gap between the electrodes |
21 | Engine | Check and adjust clearances in the valve actuation mechanism. Adjust idle speed |
22 | Steering | Check and, if necessary, adjust the steering wheel free play |
Every 20,000 km | ||
23 | Engine crankcase ventilation system | Clean and flush hoses and flame arrester. Check condition of hoses, breather cap and fasteners |
24 | Clutch | Check and, if necessary, adjust the free travel of the clutch pedal |
25 | Fastening details | Check and, if necessary, tighten the fastenings of all units, components and parts of the chassis and engine |
26 | Headlights | Check and adjust low beam |
27 | Battery | Clean terminals and clamps |
28 | Thermostat and cooling system hoses | Check the correct operation. Check the condition of the hoses and connections |
29 | Carburetor | Wash and blow out the carburetor parts. Check the fuel level in the float chamber |
30 | Rear wheel brakes | Check the condition of the linings and replace the pads if necessary. Check and adjust the travel of the parking brake lever and the free travel of the brake pedal |
31 | Fuel tank | Drain the sludge |
Every 30,000 km | ||
32 | Anti-roll bar | Check the condition of the rubber cushions |
33 | Hydraulic shock absorbers | Check the functionality and condition of the rubber bushings |
34 | Pressure regulator | Check functionality |
35 | Spark plugs | Replace |
36 | Engine | Flush the lubrication system |
Every 40,000 km | ||
37 | Starter | Clean the collector. Check the wear and fit of the brushes. Replace the brushes if necessary |
39 | Cooling system | Replace coolant |
* When constantly operating on dusty roads. Under other operating conditions, replace the air filter element every 20,000 km.