Exterior body repair VAZ-21011 «Zhiguli»

Features of the car body structure
Body parts 1 – front panel; 2 – front side member; 3 – headlight housing; 4 – front wing; 5 – hood; 6 – front shield; 7 – air intake box; 8 – sidewall; 9 – windscreen frame; 10 –...

Body frame repair
Main sections of the body (side view of the body) Main sections of the body (top view of the body)

Checking and straightening the body frame
Basic dimensions for checking the attachment points of units 0 – baseline; 1 – Upper radiator mount; 2 – fastening of the steering gear housing and the pendulum arm; 3 – brake and...

Front Fender Replacement
Front wing weld points The dots indicate contact welding seams. The arrows indicate the gas welding points. For minor damage (small dents, scratches, etc.), without removing the...

Replacing the rear wing
Rear wing weld points The dots indicate contact welding seams. The arrows indicate the gas welding points. The rules for repairing the rear wing are the same as for the front...

Roof replacement
Welding lines for roof and front panels The dots indicate contact welding seams. The arrows indicate the places of preliminary welding using gas welding. Welding lines for roof...

Replacing front and rear panels
The general rules for replacing panels are the same as for replacing roof panels and fenders. The contact welding seams are shown in the figures (see Fig. Welding lines for roof...

Repair of deformed surfaces
Deformed surfaces are repaired by mechanical or thermal action on the metal, as well as by filling dents with quick-hardening plastics or solder. The dented areas of the plumage...

Polishing of paintwork
To preserve the paintwork of the car body for a long time and keep it in good condition, it is necessary to select polishing agents that correspond to the condition of the...

Repainting the body with synthetic enamel
1. Wash the body with water and, using a spatula or brush, remove the old peeling coating from the defective areas. 2. Wet-sand the surfaces to be painted with 55C 4-P sanding...

Painting of individual body parts
After replacing individual parts (wings, doors, hood, etc.), and also after straightening work on deformed parts, paint the entire outer surface of the part. Before painting,...

Anti-corrosion protection of the body
The areas most susceptible to corrosion are the load-bearing hollow sections of the body, the bottom, the lower parts of the doors, pillars, as well as the joints of body parts,...

Preparation and anti-corrosion treatment of hidden cavities
Hidden cavities of the body (bottom view) 1 – rear floor crossbar; 2 – rear side members; 3 – jack brackets; 4 – middle floor crossbar; 5 – front floor rails; 6 – side member...

Restoration of the underbody coating and wheel arches
During vehicle operation, the anti-corrosion, anti-noise coating on the underbody is damaged and worn away by exposure to gravel, sand, salt, and moisture. The exposed metal is...

Body sealing
Rubber body seals 1 – lower door glass seal; 2 – windshield and rear window; 3 - drop glass; 4 – seal frame; 5 – seal edge; 6 – door opening seal; 7 – trunk lids; 8 – bumper...

Removal and installation the hood
Removal the hood 1 – hood; 2 – hood stop; 3 – hood hinge mounting bolt; 4 – loop The hood 1 is hung on the body along the front edge and is locked with a lock. The hood lock drive...

Removal and installation bumpers
Front bumper 1 – bumper; 2 – side bracket; 3 – bumper mounting spacer; 4 – right bracket; 5 – rubber seal; 6 – bumper cover; 7 – bumper buffer To remove the front bumper, unscrew...

This section is available on russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

More articles from other manuals on VAZ cars:
➠ Body: Exterior VAZ-2110 (1995-2007)
➠ Body: Exterior VAZ-2107 (1982-2012)
➠ Body: Exterior VAZ-2114 (2004-2013)
➠ Body: Exterior VAZ-21214 (1994-2006)
➠ Body: Exterior VAZ-21061 (1976-2006)

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