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VAZ-2104 (1984-2012) VAZ-2105 (1979-2010) VAZ-21051 (1979-2010)
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  • Description of the body structure

Description of the body structure (VAZ-2104)

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The body of the VAZ-2104 car is all-metal, welded, load-bearing structure (frameless).

The body frame consists of the following main elements: the front of the body, front wings with reinforcements, roof with windshield and rear window frames, floor with reinforcements and rear panel, sidewalls and rear wings. Basically, the frame parts are connected to each other by contact welding, and the parts operating under load (central pillars, front side members), additionally welded by arc welding. The body parts are stamped from sheet low-carbon steel of various thicknesses: for the outer panels 0.7 mm, for the front floor and roof 0.9 mm, for the front fender mudguards, floor crossbars, side members and rear wheel arches 1.0 mm, for heavily loaded parts 1.5 mm.

The main body parts are the hood, doors, trunk door and bumpers. All these parts (except bumpers) consist of internal and external panels, connected to each other by rolling the edge of the external panel with subsequent spot welding. The joints of the panels and welds are sealed with mastic.

Hood mounted on hinges bolted to the body crossmember. Enlarged holes in the hood hinges allow adjustment of its position relative to the body.

Doors with front hinges. The door hinges are adjustable to ensure uniform gaps relative to the body. The front doors are equipped with exterior rear-view mirrors.

All glass safe type of car. Windshield - three-layer, polished. Rear window and door glass - polished, tempered (rear window with heating element). The side door windows are drop-down, with a mechanical drive. The fixed glazing is sealed with rubber seals.



The original is posted on Internet resource VAZbook

Luggage compartment door in the open position it is held by two gas springs. The tailgate hinges, like the hood hinges, have enlarged holes that allow adjustment of their position relative to the body.

The front and rear of the body are equipped with bumpers. Early production cars had aluminum bumpers. Currently, cars are equipped with plastic bumpers with chrome trims. The bumper is attached to the body using two tubular brackets.

Front seats - separate, equipped with headrests, adjustable in longitudinal position and backrest tilt. Back seat - three-seater, non-adjustable, folding.

The driver and all passengers are equipped with seat belts.

The body structure provides shock absorption in the event of an accident due to deformation of the front or rear parts. The bottom of the body and wheel arches are coated from below with plastisol D-11A, 1-1.5 mm thick, for protection against corrosion and noise insulation. Hidden cavities of the body are treated with a preservative such as "Movil".

The metal frame of the instrument panel is covered with polyurethane foam, and on top with PFM-0.9 film. The instrument panel is attached to the body at the top with four nuts, and at the bottom with four self-tapping screws.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-2104: Exterior
Next articles

Body — cleaning drainage holes and lubricating rubbing parts
Radiator Trim — Removal and Installation
Hood — removal and installation
Hood lock and lock drive cable — removal and installation
Front bumper — removal and installation

More articles from other manuals on VAZ cars:
➠ Features of the frame structure and body plumage VAZ-1111 (1988-1996)
➠ The structure of the car body and its parts VAZ-2101 (1970-1983)
➠ The body structure of VAZ-2106 and VAZ-2103 cars VAZ-2106 (1976-2006)
➠ Description of the body structure VAZ-2107 (1982-2012)
➠ Car body structure VAZ-2109 (1984-1997)
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VAZ-2104 (1984-2012) 
  • General information
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Fuel system (carburetor)
  • Fuel system (injector)
  • Control system
  • Cooling system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Front suspension
  • Rear suspension
  • Wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and glass
  • Ventilation and heating
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Engine electrics
  • Electrical circuits

 

VAZ-2105 (1979-2010) 
  • General information
  • Vehicle description
  • Vehicle device
  • Vehicle operation
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Engine electrics
  • Equipment and devices

 

VAZ-21051 (1979-2010) 
  • General information
  • Introduction to guide
  • User manual
  • Troubleshooting
  • Power unit
  • Engine repair
  • Engine repair VAZ-2103
  • Cooling system
  • Lubrication system
  • Power and exhaust system
  • Fuel injection
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Engine electrics
  • Ignition system
  • Electrical circuits

 

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