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VAZ-2104 (1984-2012) VAZ-2105 (1979-2010) VAZ-21051 (1979-2010)
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  • Clutch device

Clutch device (VAZ-2105)

            0

VAZ cars are equipped with a single-disk clutch with a central spring. It has the same design on all models. But due to the fact that VAZ cars are equipped with engines of different power, their clutches differ in the characteristics of the pressure spring, the size of the friction linings of the driven disk, the driven disk itself and the clutch housing.

VAZ vehicles use a 2103 clutch with a friction lining width of 29 mm.

On VAZ-2104 and VAZ-2105 cars, a clutch with a release fork is installed, in which the locking spring has a round cross-section instead of the flat one used on other models. Both types of forks are interchangeable.

The clutch has a hydraulic drive. It consists of a leading and a driven part. The leading part of the clutch is made as a separate unit, which is attached to the flywheel 6 (Fig. 110) with bolts 8. It includes: the clutch casing 18, the pressure plate 4 and the pressure spring 2. The driven part of the clutch is the driven disk 5, located between the flywheel and the pressure plate. Two friction linings are riveted to the driven disk, and the disk itself is connected to its hub through elements of the torsional vibration damper (damper).

Fig. 110. Clutch:
Fig. 110. Clutch:
1 - bleed nipple; 2 - pressure spring; 3-step rivet; 4 - pressure plate; 5 - driven disk; 6 - flywheel; 7 - clutch housing; 8 - bolt; 9 - primary shaft of the gearbox; 10 - clutch release bearing sleeve; 11 - clutch release fork; 12 - fork ball joint; 13 - clutch release bearing; 14 - thrust flange of the pressure spring; 15 - Clutch release fork boot; 16 - spring; 17 - support ring of the pressure spring; 18 - clutch housing; 19 - Clutch release fork pusher; 20 - adjusting nut; 21 - lock nut; 22 - protective cap; 23 - clutch drive cylinder (working); 24 - fork release spring; 25 - spring bracket.




The hydraulic drive consists of pedal 15 (Fig. 111), main 7 and working 70 (Fig. 112) cylinders and pipelines. The drive units and parts are unified with other car models.

Fig. 111. Clutch pedal and master cylinder:
Fig. 111. Clutch pedal and master cylinder:
1 - master cylinder body; 2 - compensation hole; 3 - nipple gasket; 4 - nipple; 5 - locking spring washer; 6 - master cylinder piston; 7 - sealing ring; 8 - pusher piston; 9 - hook; 10 - clutch and brake pedal axle; I - clutch and brake pedal bracket; 12 - clutch pedal booster spring (servo spring); 13 - clutch pedal release spring; 14 - Clutch pedal travel limiter; 15 - clutch pedal; 16 - pusher; 17 - protective cap; 18 - retaining ring; 19 - bypass hole; 20 - sealing ring; 21 - piston bypass hole; 22 - working cavity of the cylinder; 23 - spring: 24 - gasket; 25 - cork; 26 - inner pedal bushing; 27 - outer pedal bushing; 28 - spacer sleeve; 29 - brake pedal.


Fig. 112. Slave cylinder and clutch release fork:
Fig. 112. Slave cylinder and clutch release fork:
1 - clutch release bearing; 2 - ball joint; 3 - clutch release fork; 4 - pusher; 5 - adjusting nut; 6 - lock nut; 7 - release spring; 8 - body plug; 9 - bleed nipple; 10 - cylinder body; 77 - sealing ring; 12 - protective cap; 13 - piston; 14 - seal; 15 - plate; 16 - spring; 77 - support washer; 18 - retaining ring.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-2105: Clutch
Next articles

Possible faults of the clutch and its drive
Removal the clutch and its drive
Disassembling the clutch release cylinders
Determination of the technical condition of clutch parts
Clutch Release Drive Cylinders Assembly

More articles from other manuals on VAZ cars:
➠ Clutch device VAZ-1111 (1988-1996)
➠ Clutch device VAZ-2101 (1970-1983)
➠ Clutch release drive device VAZ-2106 and VAZ-2103 VAZ-2106 (1976-2006)
➠ Clutch device VAZ-2109 (1984-1997)
➠ Clutch — description and device VAZ-2110 (1995-2007)
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VAZ-2104 (1984-2012) 
  • General information
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Fuel system (carburetor)
  • Fuel system (injector)
  • Control system
  • Cooling system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Front suspension
  • Rear suspension
  • Wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and glass
  • Ventilation and heating
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Engine electrics
  • Electrical circuits

 

VAZ-2105 (1979-2010) 
  • General information
  • Vehicle description
  • Vehicle device
  • Vehicle operation
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Engine electrics
  • Equipment and devices

 

VAZ-21051 (1979-2010) 
  • General information
  • Introduction to guide
  • User manual
  • Troubleshooting
  • Power unit
  • Engine repair
  • Engine repair VAZ-2103
  • Cooling system
  • Lubrication system
  • Power and exhaust system
  • Fuel injection
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Engine electrics
  • Ignition system
  • Electrical circuits

 

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