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VAZ-1111 (1988-1996) VAZ-11113 (1996-2003)
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  • «Oka»
  • VAZ-11113
  • Chassis
  • Brake system
  • Replacing the front brake disc

Replacing the front brake disc (VAZ-11113)

            0

You will need:
  • keys "10", "12" and "17"
  • screwdriver

Before you start: Remove the appropriate wheel.

If there are burrs, deep scratches and other defects on the working surface of the disc that increase wear of the pads and reduce braking efficiency, replace the disc. In specialized workshops, such a disc can be turned and ground on both sides to the same depth, but after processing, the thickness of the disc must not be less than the minimum permissible.

If there are burrs, deep scratches and other defects on the working surface of the disc that…


The minimum permissible thickness of the brake disc is A=7.8 mm. If the thickness of the disc is less, it must be replaced. The axial runout of the brake disc surface must not exceed 0.15 mm. Please note that disc measurements must be taken in specialized workshops. Measuring the disc, for example, with a caliper, will not give real results.

Recommendation: Replace the discs of both brake mechanisms at the same time.


Information copied from the portal [VAZBOOK.ru]

Recommendation: Replace the discs of both brake mechanisms at the same time.


1. Remove the rubber seal together with the hose from the bracket.



1. Remove the rubber seal together with the hose from the bracket.


2. Use a screwdriver to bend back the tabs of the lock washers on the two caliper mounting bolts.

2. Use a screwdriver to bend back the tabs of the lock washers on the two caliper mounting bolts.


3. Loosen the two caliper mounting bolts while holding the guide pins by the hexagons with a wrench.

3. Loosen the two caliper mounting bolts while holding the guide pins by the hexagons with a wrench.


4. Remove the bolts together with the locking plates.

4. Remove the bolts together with the locking plates.


5. Remove the caliper from the pad guide without disconnecting the brake hose from it (see subsection 7.1.1.).


5. Remove the caliper from the pad guide without disconnecting the brake hose from it (see…


6. Hang the caliper with a rope or wire to the front suspension spring. Make sure that the brake hose is not twisted or too tight.

6. Hang the caliper with a rope or wire to the front suspension spring. Make sure that the brake…


7. Remove the brake pads. Mark them so that they can be installed in their original locations during assembly.

7. Remove the brake pads. Mark them so that they can be installed in their original locations…


8. Use a screwdriver to bend back the tab of the locking plate of the upper brake shoe guide mounting bolt.

8. Use a screwdriver to bend back the tab of the locking plate of the upper brake shoe guide…


9. Unscrew the lower bolt securing the shoe guide to the steering knuckle. Note: there is a spring washer installed underneath it.

9. Unscrew the lower bolt securing the shoe guide to the steering knuckle. Note: there is a spring…


10. Unscrew the upper mounting bolt and, having pulled it out, remove the shoe guide.

10. Unscrew the upper mounting bolt and, having pulled it out, remove the shoe guide.


11. Wet the hub-to-disc joints and mounting bolt with WD-40. Wait a little while to let the rust dissolve and remove the dirt and rust.

11. Wet the hub-to-disc joints and mounting bolt with WD-40. Wait a little while to let the rust…


12. Loosen the brake disc mounting bolt.

12. Loosen the brake disc mounting bolt.


13. If removal is difficult, knock off the disc with a rubber or polymer hammer.

13. If removal is difficult, knock off the disc with a rubber or polymer hammer.


14. Remove the spacer ring.

14. Remove the spacer ring.


15. Remove the brake disc.

15. Remove the brake disc.


16. Before installing the old disc, use a file to remove the ridges formed as a result of disc wear on both sides.

16. Before installing the old disc, use a file to remove the ridges formed as a result of disc wear…


17. Install the brake disc in the reverse order of removal. In doing so, lock the upper guide mounting bolt by bending the tab of the locking plate.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-11113: Brake system
Next articles

Front Caliper Repair
Removal and installation the front caliper
Replacing the front guide pin protective covers
Repair of rear brake drum
Replacing the rear wheel cylinder
Wheel cylinder repair
Replacing the vacuum booster

More articles from other manuals on VAZ cars:
➠ Replacing the front brake pads VAZ-21011 (1974-1983)
➠ Checking the runout of the front brake disc VAZ-21051 (1979-2010)
➠ Replacing the brake disc VAZ-21061 (1976-2006)
➠ Checking the condition and replacing the front wheel brake pads VAZ-2109 (1984-1997)
➠ Front brake disc — removal, installation, replacement VAZ-2110 (1995-2007)
Link in different formats to this page


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VAZ-1111 (1988-1996) 
  • General information
  • Vehicle description
  • Vehicle device
  • Vehicle operation
  • Maintenance
  • Applications
  • Power unit
  • Engine repair
  • Cooling system
  • Lubrication system
  • Supply system
  • Transmission
  • Clutch
  • Transmission
  • Chassis
  • Front suspension and wheels
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Engine electrics
  • Equipment and devices

 

VAZ-11113 (1996-2003) 
  • General information
  • Introduction to the guide
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Fuel system
  • Exhaust system
  • Transmission
  • Car gearbox
  • Clutch and drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and locks
  • Electrical equipment
  • Equipment and devices
  • Lighting and signaling
  • Engine electrics
  • Ignition system

 

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