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VAZ-2104 (1984-2012) VAZ-2105 (1979-2010) VAZ-21051 (1979-2010)
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  • Features of the device and repair of a five-speed gearbox

Features of the device and repair of a five-speed gearbox (VAZ-2105)

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The five-speed gearbox is designed on the basis of the existing four-speed gearbox. The fifth gear is located in the cavity of the rear cover 24 (Fig. 122), therefore its shape has been changed. On the rear part of the secondary shaft 1, the driven gear 2 of the reverse gear and the hub 3 of the synchronizer clutch of the 5th gear are fastened with one key. The gear 8 of the fifth gear with the toothed ring of the synchronizer rotates on the sleeve 10. Between the sleeve 10 and the leading gear 11 of the speedometer drive, the oil deflector washer 9 is clamped. The fifth stage receives its drive from the gear block 23, which is mounted on the splines of the intermediate shaft 25 and fastened to them with bolt 22. An additional support for the gear block is a cylindrical roller bearing 21.

Fig. 122. Rear part of the five-speed gearbox:
Fig. 122. Rear part of the five-speed gearbox:
1 - secondary shaft; 2 - reverse driven gear; 3 - hub of the synchronizer clutch U of the transmission; 4 - synchronizer clutch; 5 - washer; 6 - synchronizer locking ring; 7 - gear shift lever; 8 - gear and toothed ring of the synchronizer of the 5th gear; 9 - oil deflector washer; 10 - V gear bushing; 11 - speedometer drive pinion; 12 - secondary shaft rear bearing; 13 - oil seal; 14 - elastic coupling flange; 15 - nut: 16 - centering ring seal; 17 - centering ring; 18 - retaining ring; 19 - lock washer; 20 - driven gear of the speedometer drive: 21 - bearing of the gear block; 22 - gear block mounting bolt: 23 - 5th gear and reverse gear block; 24 - rear cover of the gearbox; 25 - intermediate shaft.




Changes have also been made to the gear shift drive. A gear selection mechanism has been introduced. It consists of a housing 3 (Fig. 123) of the gear shift lever, to which the guide plate 2 of the gear shift lever is attached with three bolts together with washers 1 and the reverse locking plate 12.

Fig. 123. Gear selection mechanism:
Fig. 123. Gear selection mechanism:
1 - guide plate washers; 2 - gear shift lever guide plate: 3 - gear shift lever housing; 4 - ball joint of the lever; 5 - spherical washer; 6 - spring; 7 - thrust ring; 8 - retaining ring; 9 - gear shift lever; 10 - protective cover; 11 - flange; 12 - reverse locking plate; 13 - spring; 14 - guide bar; 15 - sealing ring; A - risk.


In the grooves of the guide plate 2 there are spring-loaded guide strips 14, between which the lower part of the lever 9 is clamped.

The original is available on the website: vazbook


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-2105: Car gearbox
Next articles

Gearbox installation
Gearbox assembly
Determination of the technical condition of gearbox parts
Disassembling the gearbox
Removal the gearbox
Disassembling a five-speed gearbox
Assembly of a five-speed gearbox

More articles from other manuals on VAZ cars:
➠ Features of repair of a five-speed gearbox VAZ-21061 (1976-2006)
➠ Features of repair of a five-speed gearbox VAZ-2121 (1977-1994)
➠ Features of the device and repair of electrical equipment… VAZ-21011 (1974-1983)
➠ Design features of a five-speed gearbox VAZ-2109 (1984-1997)
➠ Gearbox device VAZ-1111 (1988-1996)
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VAZ-2104 (1984-2012) 
  • General information
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Fuel system (carburetor)
  • Fuel system (injector)
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  • Cooling system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
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VAZ-2105 (1979-2010) 
  • General information
  • Vehicle description
  • Vehicle device
  • Vehicle operation
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Engine electrics
  • Equipment and devices

 

VAZ-21051 (1979-2010) 
  • General information
  • Introduction to guide
  • User manual
  • Troubleshooting
  • Power unit
  • Engine repair
  • Engine repair VAZ-2103
  • Cooling system
  • Lubrication system
  • Power and exhaust system
  • Fuel injection
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Engine electrics
  • Ignition system
  • Electrical circuits

 

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