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VAZ-2108 (1984-2003) VAZ-2109 (1984-1997) VAZ-21099 (1990-2004)
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  • Design features of a five-speed gearbox

Design features of a five-speed gearbox (VAZ-2109)

            0

The five-speed gearbox is designed on the basis of the four-speed gearbox and has the following main differences:
  • rear parts of primary 8 (figure 65) and the secondary 6 shafts are extended to accommodate the leading 7 and driven 2 gears of the 5th gear and its synchronizer;
  • the ball bearings of the primary and secondary shafts are fixed in the gearbox sockets by plate 1, which is fastened with four screws to the gearbox housing;
  • the rear cover of the gearbox is made deeper.

Figure 65. Rear of the five-speed gearbox:

Figure 65. Rear of the five-speed gearbox:
1 - bearing and secondary shaft sprinkling plate; 2 - driven gear of the V transmission of the secondary shaft; 3 - sliding clutch of the 5th gear synchronizer; 4 - hub of the 5th gear synchronizer clutch; 5 - thrust washer; 6 - secondary shaft; 7 - primary shaft V-gear drive gear; 8 primary shaft.


(The information is published on the website: «vazbook.ru»)

The leading gear 7 of the fifth gear is secured to the splines of the primary shaft with a nut, the driven gear 2 is mounted on the secondary shaft sleeve on a needle bearing, and the hub 4 of the fifth gear synchronizer clutch is mounted on the splines of the secondary shaft 6. The bearing sleeve, synchronizer hub and support washer are secured to the shaft with a nut, which is locked in the same way as in a four-speed gearbox.

The five-speed gearbox has the same gear ratios as the four-speed gearbox: 1st gear - 3.63; 2nd gear - 1.95; 3rd gear - 1.357; IV gear - 0.94; 5th gear - 0.784; reverse gear - 3.5.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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VAZ-2109: Gearbox and drive
Next articles

Gear shift drive
Gearbox device
Gearbox operation
Transmission maintenance
Main faults of gearbox and ways to eliminate them
Front wheel drive device
Front Wheel Drive Maintenance

More articles from other manuals on VAZ cars:
➠ Features of the gearbox design VAZ-1111 (1988-1996)
➠ Features of the gearbox design VAZ-21011 (1974-1983)
➠ Features of the device and repair of a five-speed gearbox VAZ-2105 (1979-2010)
➠ Features of repair of a five-speed gearbox VAZ-21061 (1976-2006)
➠ Gearbox design features VAZ-2115 (1997-2012)
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VAZ-21099 (1990-2004) 
  • General information
  • Specifications
  • User manual
  • Maintenance
  • Car care
  • Troubleshooting
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Car gearbox
  • Clutch and drive shafts
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and locks
  • Electrical equipment
  • Equipment and devices
  • Lighting and signaling
  • Engine electrics
  • Ignition system

 

VAZ-2109 (1984-1997) 
  • General information
  • Vehicle operation
  • Vehicle device
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Transmission
  • Clutch
  • Gearbox and drive
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Engine electrics
  • Equipment and devices

 

VAZ-2108 (1984-2003) 
  • General information
  • Introduction to guide
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch and drive shafts
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and glass
  • Electrical equipment
  • Equipment and devices
  • Engine electrics
  • Ignition system

 

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