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VAZ-2108 (1984-2003) VAZ-2109 (1984-1997) VAZ-21099 (1990-2004)
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  • Disassembly and assembly of shock absorbers

Disassembly and assembly of shock absorbers (VAZ-2108)

            0

The order of disassembling the shock absorber differs slightly from the sequence of disassembling the front suspension strut, namely:
  • after removing support 15 (figure 100) compression buffer and unscrewing nut 16 with key 67.7811.9511, remove working cylinder 22 with rod 14 and its parts from the reservoir;
  • using key 67.7824.9513-005, remove the guide bushing 21 of the rod from the working cylinder, then the piston with the rod and drain the liquid;
  • using the techniques described when disassembling the front suspension strut, disassemble the compression and rebound valves and remove all parts from the rod.

Figure 100. Rear suspension shock absorber parts: 1 - recoil valve nut; 2 - recoil valve spring; 3…

Figure 100. Rear suspension shock absorber parts: 1 - recoil valve nut; 2 - recoil valve spring; 3 - recoil valve plate; 4 - washer, 5 - rebound valve discs, 6 - rebound valve throttle disc; 7 - piston; 8 - piston ring; 9 - bypass valve plate; 10 - bypass valve spring, 11 - limiting plate; 12 - spacer sleeve; 13 - reservoir; 14 - rod; 15 - compression buffer support; 16 - nut; 17 - gasket; 18 - sewn-in stem ring; 19 - oil seal; 20 - reservoir sealing ring; 21 - rod guide; 22 - cylinder; 23 - compression valve cage; 24 - intake valve spring; 21 - compression valve plate; 26 - compression valve throttle disc; 27 - compression valve discs; 28 - compression valve body; 29 - rubber-metal hinge




The shock absorber assembly is carried out in the reverse order, with the compression valve pressed into the cylinder using mandrel 67.7821.9513-004, and guide 67.7824.9513-003 is used to facilitate the assembly of parts located on the rod. The reservoir nut is tightened using wrench 67.7824.9513-002 to a torque of 7–9 kgf·m.

(The text is copied from the online portal: VAZBOOK.ru)


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-2108: Rear suspension
Next articles

Removal and disassembling the rear suspension
Possible faults of the rear suspension
Features of the rear suspension device
Suspension arms — checking technical condition
Suspension springs — checking technical condition
Shock absorbers and their fastening parts — checking the technical condition
Wheel hubs, bearings — checking the technical condition
Assembly and installation of the rear suspension

More articles from other manuals on VAZ cars:
➠ Disassembly and assembly of shock absorbers VAZ-1111 (1988-1996)
➠ Hydraulic shock absorbers VAZ-2101 (1970-1983)
➠ The design of shock absorbers for VAZ-2104 and VAZ-2105 cars VAZ-2105 (1979-2010)
➠ The design of shock absorbers for VAZ-2106 and VAZ-2103 cars VAZ-2106 (1976-2006)
➠ Hydraulic shock absorbers and anti-roll bar VAZ-2107 (1982-2012)
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VAZ-21099 (1990-2004) 
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VAZ-2109 (1984-1997) 
  • General information
  • Vehicle operation
  • Vehicle device
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Transmission
  • Clutch
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  • Car suspension
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  • Body
  • Body elements
  • Electrical equipment
  • Engine electrics
  • Equipment and devices

 

VAZ-2108 (1984-2003) 
  • General information
  • Introduction to guide
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch and drive shafts
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and glass
  • Electrical equipment
  • Equipment and devices
  • Engine electrics
  • Ignition system

 

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