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VAZ-2104 (1984-2012) VAZ-2105 (1979-2010) VAZ-21051 (1979-2010)
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  • Replacement of the rear floor, fuel tank floor (spare wheel) and rear floor side members

Replacement of the rear floor, fuel tank floor (spare wheel) and rear floor side members (VAZ-2105)

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Replace with the rear fenders, rear panel and rear panel reinforcement removed.

Use a fine chisel to roughen the rear floor (Fig. 287). Use nippers to remove the remaining strips of metal, straighten and sand the deformed edges. Roughen the fuel tank panel (spare tire) from the side members and inner arches of the rear wheels (Fig. 288), remove the strips of metal and straighten the edges. Use a chisel to cut the side members from the inner arches of the rear wheels and the crossmember, remove the remaining strips of metal and clean the mounting surfaces.

Use a fine chisel to roughen the rear floor (Fig. 287). Use nippers to remove the remaining strips…


Use a fine chisel to roughen the rear floor (Fig. 287). Use nippers to remove the remaining strips…


Install the new side members in place and gas weld them with rod L62 and L68 in the places indicated in Fig. 288.

Weld the central amplifier, the holder with an asbestos gasket placed under it and the main muffler mounting brackets to the bottom of the rear floor. Perform electric welding in a carbon dioxide environment with points every 40-50 mm using Sv-08G1S or Sv-08G2S wire with a diameter of 0.8 mm. Gas welding is allowed.



Install the rear floor in place and weld it with gas welding at the corners at the points indicated in Fig. 287. Install the reinforcement to the rear panel and weld it with carbon dioxide electric welding at 40 mm intervals. Install the rear panel in place and tack it to the body elements with gas welding (see fig. 283). Weld the fuel tank floor (spare tire) gas welding at the points indicated in Fig. 288.

Perform a preliminary check of all tacked parts with the rear fenders and trunk lid hanging. Eliminate assembly defects and finally weld the parts using carbon dioxide electric welding with a 10 mm long intermittent seam every 30 mm. Gas welding with spots every 30-40 mm is allowed.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-2105: Body elements
Next articles

Replacing the rear panel
Roof panel replacement
Replacing the rear wing
Front Fender Replacement
Checking and repairing the body frame and plumage
Replacing door thresholds
Repair of deformed surfaces
Anti-corrosion protection of the body
Design differences and features of car body repair VAZ-2104
Car body detailing

More articles from other manuals on VAZ cars:
➠ Replacement of the trunk floor, fuel tank floor and trunk side… VAZ-2101 (1970-1983)
➠ Rear suspension, rear wheel hub, shock absorber VAZ-1111 (1988-1996)
➠ Rear Wheel Slave Cylinder — Replacement VAZ-2106 (1976-2006)
➠ Rear Wheel Slave Cylinder — Replacement VAZ-2107 (1982-2012)
➠ Rear wheel brake mechanism VAZ-2109 (1984-1997)
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VAZ-2104 (1984-2012) 
  • General information
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Fuel system (carburetor)
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  • Cooling system
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  • Engine electrics
  • Electrical circuits

 

VAZ-2105 (1979-2010) 
  • General information
  • Vehicle description
  • Vehicle device
  • Vehicle operation
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Engine electrics
  • Equipment and devices

 

VAZ-21051 (1979-2010) 
  • General information
  • Introduction to guide
  • User manual
  • Troubleshooting
  • Power unit
  • Engine repair
  • Engine repair VAZ-2103
  • Cooling system
  • Lubrication system
  • Power and exhaust system
  • Fuel injection
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Engine electrics
  • Ignition system
  • Electrical circuits

 

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