Removing
1. Relieve fuel pressure from the fuel line (see "Fuel Line - Pressure Relief"). After the fuel pressure has been released, the connecting block is not connected to the fuel module.
2. We remove the accumulated dust and dirt from the fuel module and treat the threaded connections with a penetrating lubricant.
3. Open end wrench by 17 mm unscrew the fuel line fittings.
4. We remove the tubes from the module. O-rings are fitted at the ends of the tubes. Damaged rings must be replaced.
5. socket wrench by 7 mm unscrew the eight nuts securing the fuel module.
6. Remove the pressure ring of the fuel module.
7. Carefully remove the fuel module from the tank (at the same time, with a thin slotted screwdriver, we correct the upper edge of the intake chamber in order to bring it out through the tank opening).
Warning! When removing the fuel module, do not bend the lever of the fuel gauge sensor. To do this, slightly tilt the module and carefully remove the float from the tank opening.
Note: If you cannot remove the fuel module assembly with the intake chamber (plastic container, fixed with two rubber bushings on the rails of the fuel module cover), remove it separately after removing the module.
Assembly
Recommendation: It is necessary to install the fuel module in the tank as an assembly with the intake chamber.
1. If the module was removed without an intake chamber: use a screwdriver to remove two rubber bushings from the hole in the tides of the fuel pump housing.
Note: One of the bushings may remain in the opening of the intake chamber.
2. After covering the sleeve with a thin layer of engine oil, insert it into the hole in the intake chamber.
3. We put a sealing gasket on the module.
4. Insert the fuel pump into the chamber (bushings must enter the holes of the tides of the fuel pump casing).
5. With a thin beard we fill the bushings into the holes.
Installation
1. Carefully inserting the float into the tank hole, install the fuel module and orient it in the tank so that the arrow points towards the trunk.
Warning! When attaching the fuel module, make sure that the arrow on its cover points towards the rear of the vehicle. To avoid damaging the studs, do not overtighten the nuts.
2. Install the clamping ring and evenly (in three to four doses) tighten the module fixing nuts.
3. Connect the fuel line connectors to the fuel module.
4. Turn on the ignition for 5 s and check the tightness of the connections. Tighten fittings if necessary.
5. Install the hatch cover and lower the rear seat cushion.