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VAZ-2101 (1970-1983) VAZ-21011 (1974-1983)
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  • «Zhiguli»
  • VAZ-21011
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  • Anti-corrosion protection of the body

Anti-corrosion protection of the body (VAZ-21011)

            0

The areas most susceptible to corrosion are the load-bearing hollow sections of the body, the bottom, the lower parts of the doors, pillars, as well as the joints of body parts, including spot welding.

Corrosion develops quickly in hidden cavities and lower parts of the body when moisture, dirt, salts, and acids come into contact with the surface.

In this regard, during the operation of the vehicle, additional protection is required: for internal surfaces and hidden cavities of the body - by applying special anti-corrosion compounds, and for the joints of parts - by applying sealing mastics.

Anti-corrosion compounds for car body treatment



№
PP
Name of the composition
Brand
Working viscosity, in sec, at 20° according to VZ-4
Type of diluent, solvent
Drying mode
t, °C
time, min
1 Automotive threshold preservative
"MOVIL"
15–40
White spirit, gasoline
20
20–30
2 Protective lubricant, non-drying
NGM-ML
45
White spirit
20
15
3 Protective film coating
NG-216B
18–22
White spirit, gasoline
20
20
high viscosity
xylene, solvent
90
30
4 Anti-noise mastic
BPM-1
(or 24 hours at 18–20°C
5 Plastic
polyvinyl chloride
D-4A
high viscosity
–
130
30
6 Non-drying mastic
51-G-7
high viscosity
–
–
–

The materials used for anti-corrosion treatment are listed in the table. Auto preservative "MOVIL" is used to treat hidden cavities. It is recommended to treat cavities every 1–1.5 years. It is allowed to treat surfaces previously coated with nigrol and other oils, as well as rusty surfaces.

Protective lubricant NGM-ML is used for processing hidden cavities. This material is used to process cavities of all new cars.



Protective film coating NG-216 B is used to cover parts of the car under the body.

Bitumen anti-noise mastic BPM-1 is used to protect the underbody from corrosion and to reduce vibration noise. The mastic is applied by spraying or manually with a thickness of 1.0–1.5 mm.

Plastisol D-4A is used for sealing welded seams on the outer areas of the body.

Non-drying mastic 51-G-7 is used for sealing body joints.

The anti-corrosion substance is sprayed into the internal cavities using air or airless spraying.

Air spraying requires compressed air with a pressure of 0.5-0.8 MPa, a spray gun with a tank, hoses and extended nozzles for the gun. The best coating quality is achieved with airless spraying under a pressure of 4-12 MPa, which allows spraying materials of significant viscosity.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-21011: Exterior
Next articles

Painting of individual body parts
Repainting the body with synthetic enamel
Polishing of paintwork
Repair of deformed surfaces
Replacing front and rear panels
Preparation and anti-corrosion treatment of hidden cavities
Restoration of the underbody coating and wheel arches
Body sealing
Removal and installation the hood
Removal and installation bumpers

More articles from other manuals on VAZ cars:
➠ Anti-corrosion protection of the body VAZ-1111 (1988-1996)
➠ Anti-corrosion protection of the body VAZ-2105 (1979-2010)
➠ Anti-corrosion protection of the body VAZ-2108 (1984-2003)
➠ Anti-corrosion protection of the body VAZ-21213 (1994-2006)
➠ The body structure of VAZ-2106 and VAZ-2103 cars VAZ-2106 (1976-2006)
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VAZ-2101 (1970-1983) 
  • General information
  • Vehicle description
  • Vehicle device
  • Vehicle operation
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  • Front suspension
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  • Body
  • Exterior
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  • Equipment and devices

 

VAZ-21011 (1974-1983) 
  • General information
  • Specifications
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Lubrication system
  • Power and exhaust system
  • Ignition system
  • Engine electrics
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and locks
  • Electrical equipment
  • Equipment and devices
  • Lighting and signaling

 

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