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VAZ-2104 (1984-2012) VAZ-2105 (1979-2010) VAZ-21051 (1979-2010)
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  • Checking and repairing the master brake cylinder

Checking and repairing the master brake cylinder (VAZ-2105)

            0

Contents: Removal and installation ↓ Disassembly and assembly ↓ Checking the details ↓

Removal and installation



Disconnect the flexible hoses from the master cylinder and close the hose openings and fittings on the cylinder to prevent brake fluid from leaking from the reservoir and dirt from getting into the cylinder. Disconnect the pipes from the master cylinder that supply fluid to the wheel cylinders of the front and rear brake mechanisms and remove the cylinder.

Install the master cylinder in the reverse order. After installing the cylinder, bleed the brake hydraulic system to remove air from it.

Disassembly and assembly



Remove the fittings with sealing gaskets (if necessary) and protective cap, unscrew the set screws 6 (see fig. 194) and remove all parts from the cylinder.

The cylinder is assembled in the reverse order, lubricating all parts with brake fluid.

Checking the details



Before assembly, wash all parts with brake fluid, dry with a stream of compressed air and wipe with a clean cloth, avoiding contact with mineral oils, kerosene and diesel fuel, which cause swelling of the sealing rings. The cylinder mirror and the working surface of the pistons must be completely clean, without rust, scratches and other defects.

(The information can be read on the website VAZBOOK.RU)

When disassembling the cylinder, replace the sealing rings with new ones, even if they appear to be in good condition. Check the condition of the protective cap and replace it if damaged.

Check the elasticity of the piston spring. The length of the spring in a free state should be 57.5 mm, under a load of 3.5-4.2 kgf = 36 mm and under a load of 6.35-7.35 kgf = 21 mm.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-2105: Brake system
Next articles

The structure and operating principle of the master brake cylinder
Measuring the protrusion of the vacuum booster rod
Removal and installation the vacuum booster
The structure and operating principle of a vacuum booster
The structure and operation of the braking system
Brake pedal assembly device
Checking and repairing the brake pedal assembly
Rear brake pressure regulator device
Repair of the rear brake pressure regulator
Adjusting the brake drive

More articles from other manuals on VAZ cars:
➠ Removal, disassembling and checking the master brake cylinder VAZ-2101 (1970-1983)
➠ Removal and repairing the master brake cylinder VAZ-21061 (1976-2006)
➠ Checking the brake fluid level in the master cylinder reservoir VAZ-2110 (1995-2007)
➠ Brake fluid level in the master cylinder reservoir — checking VAZ-2114 (2004-2013)
➠ Checking and repairing the cylinder block VAZ-1111 (1988-1996)
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VAZ-2104 (1984-2012) 
  • General information
  • Operation and maintenance
  • Power unit
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  • Fuel system (carburetor)
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VAZ-2105 (1979-2010) 
  • General information
  • Vehicle description
  • Vehicle device
  • Vehicle operation
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Engine electrics
  • Equipment and devices

 

VAZ-21051 (1979-2010) 
  • General information
  • Introduction to guide
  • User manual
  • Troubleshooting
  • Power unit
  • Engine repair
  • Engine repair VAZ-2103
  • Cooling system
  • Lubrication system
  • Power and exhaust system
  • Fuel injection
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Engine electrics
  • Ignition system
  • Electrical circuits

 

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