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VAZ-2108 (1984-2003) VAZ-2109 (1984-1997) VAZ-21099 (1990-2004)
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  • Replacing the roof panel of the car body

Replacing the roof panel of the car body (VAZ-2108)

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Remove the gutter trims, windshield and rear window from the roof (see section. "Glass replacement"), tailgate, tailgate glass washer nozzle and roof trim.

Place the new roof panel on the body and determine the places for cutting the body pillars. Cut off the roof panel with a thin, sharp chisel or cut it off with a grinder, stepping back 6-8 mm from the panel bend (by strokes - Figure 174). Cut the panel on the pillars, stepping back 10-15 mm upward from the marking. Disconnect the roof panel from the body elements, remove the remaining strips of the panel and clean up the subsidence areas of the body and the new roof panel. Straighten the body elements at the joints with the roof panel, adjust the new panel in place and fix it with clamps.

Figure 174. Replacing the roof panel and front wing (the dots indicate contact welding seams): 1 -…

Figure 174. Replacing the roof panel and front wing (the dots indicate contact welding seams): 1 - places of preliminary welding by gas welding: 2 - points of attachment of the front wing


The panel is welded using gas welding, using brass rods L63 or L62 at points 1. The fit of the roof panel is checked and it is welded using spot welding with a pitch of 45 mm along the front and rear edges, and 30 mm on the sides. The joints of the panel with the posts are brazed with hard solder and the seam is cleaned.



In the absence of a contact welding machine, electric welding in a carbon dioxide environment with Sv.08G1S wire with a diameter of 0.8 mm or gas welding with L63 or L62 brass rods with a diameter of 2-3 mm is allowed.

[The information can be read on the website VAZbook]


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-2108: Exterior
Next articles

Checking and repairing the body frame and plumage
Possible body malfunctions, their causes and methods of elimination
Radiator lining — design description
Bumpers — design description
Engine hood — design description
Removal and installation the front wing
Replacing the side panel
Windscreen Frame Panel Replacement
Repair of deformed body surfaces
Removal and installation the hood

More articles from other manuals on VAZ cars:
➠ Replacing the rear body panel VAZ-21051 (1979-2010)
➠ Roof panel replacement VAZ-1111 (1988-1996)
➠ Replacement of roof panel of VAZ-2101 and VAZ-21011 cars VAZ-2101 (1970-1983)
➠ Replacing the rear roof pillar trim VAZ-21061 (1976-2006)
➠ Radio Panel Upper Insert — Replacing Bulbs and Instrument Light… VAZ-2107 (1982-2012)
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VAZ-21099 (1990-2004) 
  • General information
  • Specifications
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VAZ-2109 (1984-1997) 
  • General information
  • Vehicle operation
  • Vehicle device
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Transmission
  • Clutch
  • Gearbox and drive
  • Chassis
  • Car suspension
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Engine electrics
  • Equipment and devices

 

VAZ-2108 (1984-2003) 
  • General information
  • Introduction to guide
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Power and exhaust system
  • Transmission
  • Clutch and drive shafts
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and glass
  • Electrical equipment
  • Equipment and devices
  • Engine electrics
  • Ignition system

 

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