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VAZ-2121 (1977-1994) VAZ-21213 (1994-2006) VAZ-21214 (1994-2006)
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Preparation and anti-corrosion treatment of hidden cavities (VAZ-2121)

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Due to the use of complex technological equipment and the need for high-quality work, the treatment of hidden cavities is performed only at vehicle service stations.

The order of operations for protection of hidden cavities from corrosion:

1. Place the vehicle on a lift, remove any parts or trim that obstruct access to hidden cavities.

2. Wash with water at a temperature of 40-50°C through technological and drainage holes hidden cavities (Table 8-2), the bottom of the body, wheel arches until clean water flows out. In this case, the rotary windows should be closed, the drop-down windows - raised.

3. Remove any moisture that has entered the interior and trunk, blow out all hidden cavities and areas where anti-corrosion compounds have been applied with compressed air.

4. Drive the car to the anti-corrosion chamber and place it on a lift. Spray the anti-corrosion compound to the areas shown in Figures 8-6, 8-7 and 8-8. Perform the treatment at a temperature of at least plus 15°C.

The article is taken from an online resource: VazBook.ru

5. Lower the car from the lift, clean the front surfaces of the body from dirt with a rag soaked in white spirit.

Table 8-2. Hidden cavities treated with anti-corrosion compounds



Table 8-2. Hidden cavities treated with anti-corrosion compounds

Fig. 8-6. Hidden cavities (front view of the body): 1 - upper front cross member; 2 - headlight…

Fig. 8-6. Hidden cavities (front view of the body): 1 - upper front cross member; 2 - headlight housings; 3 - lower front cross member; 4 - under the front wing; 5 - external threshold; 6 - internal threshold; 7 - Tailgate pockets




Fig. 8-7. Hidden cavities (rear view of the body): 1 - rear side members; 2 - upper rear crossbar…

Fig. 8-7. Hidden cavities (rear view of the body): 1 - rear side members; 2 - upper rear crossbar (in the gap with the rear lights removed); 3 - between the rear wheel arches and the sidewalls; 4 - rear side members; 5 - rear floor crossbars; 6 - rear door pillars; 7 - front door pillars; 8 - door pockets


Fig. 8-8. Hidden cavities (view of the body from below): 1 - front side members, 2 - front side…

Fig. 8-8. Hidden cavities (view of the body from below): 1 - front side members, 2 - front side members connectors; 3 - middle spars; 4 - middle side member connectors; 5 - rear floor crossbars; 6 - rear side members; 7 - lower rear cross member


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-2121: Exterior
Next articles

Anti-corrosion protection of the body
Painting of individual body parts
Repainting the body with synthetic enamel
Paint and varnish coatings polishing
Roof replacement
Restoration of anti-corrosion and anti-noise coating of the underbody and wheel arches
Sealing the body with rubber seals and mastics
Removal and installation bumpers

More articles from other manuals on VAZ cars:
➠ Preparation and anti-corrosion treatment of hidden cavities VAZ-21011 (1974-1983)
➠ Preparation and anti-corrosion treatment of hidden cavities VAZ-21051 (1979-2010)
➠ Anti-corrosion treatment of hidden cavities of the body VAZ-2109 (1984-1997)
➠ Anti-corrosion protection of the body VAZ-1111 (1988-1996)
➠ Anti-roll bar cushions and rod — replacement VAZ-2106 (1976-2006)
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VAZ-2121 (1977-1994) 
  • General information
  • Vehicle device
  • Car VAZ-21219
  • Power unit
  • Engine repair
  • Cooling system
  • Lubrication system
  • Supply system
  • Transmission
  • Clutch
  • Car gearbox
  • Transfer case
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  • Rear axle and gearbox
  • Front axle
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  • Interior
  • Doors and windows
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  • Equipment and devices
  • Headlights and lighting
  • Engine electrics

 

VAZ-21213 (1994-2006) 
  • General information
  • Vehicle device
  • User manual
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Transmission
  • Clutch
  • Car gearbox
  • Transfer case
  • Cardan gear
  • Rear axle and shafts
  • Front axle and wheel drive
  • Chassis
  • Wheel suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Engine electrics
  • Equipment and devices

 

VAZ-21214 (1994-2006) 
  • General information
  • Vehicle information
  • Troubleshooting
  • Power unit
  • Engine repair
  • Cooling system
  • Fuel system (carburetor)
  • Fuel system (injector)
  • Ignition system
  • Control system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Transfer case
  • Cardan gear
  • Front axle
  • Rear axle
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors, covers and windows
  • Ventilation and heating
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Engine electrics
  • Electrical circuits

 

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