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VAZ-2104 (1984-2012) VAZ-2105 (1979-2010) VAZ-21051 (1979-2010)
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Disassembly and assembly of wheel cylinders (VAZ-2105)

            0

Remove protective caps 10 (Fig. 205), then press pistons 1 together with the parts of the automatic clearance adjustment device between the shoes and the drum out of cylinder body 2. Install the piston together with the automatic device on a special device so that the projections of the device cover the head of the stop screw 3.

Remove protective caps 10 (Fig. 205), then press pistons 1 together with the parts of the automatic…


Using a screwdriver, turn piston 9 and unscrew stop screw 3 from the piston. Remove seal 8 with support cup 7, spring 6 and crackers 5 from the screw. Disconnect stop ring 4 and stop screw 3.

Assemble the automatic device in reverse order, taking into account the following:
  • tighten the piston stop screws to a torque of 0.4-0.7 kgf·m;
  • slot A (see fig. 204) on the thrust rings should be directed vertically upwards, the deviation from the vertical is allowed no more than 30°. This location of the slot ensures more complete removal of air from the rear brake drive when bleeding it;
  • to pre-compress the thrust rings, press the pistons into the cylinder body using a special device shaped like a cylinder with a conical inner hole;
  • the force required to press the piston into the cylinder must be at least 35 kgf; if the force is less than 35 kgf, replace the thrust ring;
  • when pressing the piston into the cylinder, it is necessary to maintain a size of 4.5-4.8 mm and 67 mm (maximum) (see fig. 204) for a free fit of the brake drum;
  • before installing the parts in the cylinder body, lubricate them generously with brake fluid. After assembly, check the movement of each piston in the cylinder. They should move easily within 1.25-1.65 mm. Lastly, install the protective caps 2.


This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
The text was reviewed by the specialist: Grigory Vologodtsev

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Previous articles
VAZ-2105: Brake system
Next articles

Assembly and installation of rear wheel brake mechanisms
Removal and disassembling the rear wheel brake mechanisms
Rear wheel brake mechanism design
Removal, installation and repair of front wheel brake mechanisms
The device of the front wheel brake mechanisms
Checking the rear wheel brake components
Design and principle of operation of the parking brake
Removal and installation the parking brake
Determining the technical condition of the parking brake
Adjusting the parking brake

More articles from other manuals on VAZ cars:
➠ Checking the rear brake wheel cylinders on the stand VAZ-21011 (1974-1983)
➠ Repair of front wheel brake cylinders VAZ-21061 (1976-2006)
➠ Disassembly and assembly of rear wheel cylinders VAZ-21213 (1994-2006)
➠ Front wheel drive VAZ-1111 (1988-1996)
➠ Wheel replacement VAZ-2107 (1982-2012)
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VAZ-2104 (1984-2012) 
  • General information
  • Operation and maintenance
  • Power unit
  • Engine repair
  • Fuel system (carburetor)
  • Fuel system (injector)
  • Control system
  • Cooling system
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Front suspension
  • Rear suspension
  • Wheels and tires
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and glass
  • Ventilation and heating
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Engine electrics
  • Electrical circuits

 

VAZ-2105 (1979-2010) 
  • General information
  • Vehicle description
  • Vehicle device
  • Vehicle operation
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling and lubrication system
  • Supply system
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Body elements
  • Electrical equipment
  • Engine electrics
  • Equipment and devices

 

VAZ-21051 (1979-2010) 
  • General information
  • Introduction to guide
  • User manual
  • Troubleshooting
  • Power unit
  • Engine repair
  • Engine repair VAZ-2103
  • Cooling system
  • Lubrication system
  • Power and exhaust system
  • Fuel injection
  • Transmission
  • Clutch
  • Car gearbox
  • Cardan gear
  • Rear axle
  • Chassis
  • Suspension and shock absorbers
  • Steering
  • Brake system
  • Body
  • Exterior
  • Interior
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Engine electrics
  • Ignition system
  • Electrical circuits

 

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