Contents: Removal ↓ Installation ↓
To perform the work of removing and installing a partially disassembled engine, you will need:
- assistant;
- inspection pit or overpass;
- height adjustable stop (for example, a screw jack);
- lifting device (hoist, hoist or winch with a lifting capacity of at least 100 kg) or a second adjustable stop.
Note: If there is no lifting device, the engine can be removed from the car with two assistants. This will require a steel pipe with a diameter of 50-60 mm and a length of 2-2.5 m, as well as a cable.
Removal
1. Prepare the car for work (see 5, p. 2b and 4 "Preparing a car for maintenance and repair").
2. Remove the front right wheel (see p. 2-8 "Wheel - replacement") and place the car on a reliable support.
3. Remove the engine protection (see "Engine protection - removal and installation").
4. Drain the coolant (see items 3-7 "Replacing the coolant").
5. Drain the oil from the engine (see items 2-7 "Oil and oil filter change").
6. Remove the oil pan (see items 4-6 "Engine Oil Pan - Removal").
7. Remove the oil receiver (see p. 2-3 "Oil receiver - removal").
8. Remove the cylinder head (see "Cylinder head - removal").
9. Remove the generator (see "Generator - removal and installation").
10. Remove the oil pump (see "Oil pump - disassembly, assembly and installation").
11. Remove the coolant pump (see "Coolant pump - removal and installation").
12. Disconnect the wiring harness connector from the knock sensor (see "Knock sensor (DS) - check").
13. Disconnect the front engine mount rod from the front suspension crossmember (see "Powertrain supports and rods - removal and installation").
14. Using a 17 mm socket wrench, unscrew the three bolts securing the lower generator bracket.
15. Remove the bracket together with the rod.
16. After loosening the clamp, remove the crankcase ventilation hose from the cylinder block pipe.
17. Using a 10 mm wrench, unscrew the two bolts securing the supply pipe to the cylinder block.
18. Disconnect the supply pipe from the block.
Note: The connection is sealed with a gasket.
19. Unscrew and remove the oil filter (see "Oil and oil filter change").
20. Remove the starter (see "Starter - removal and installation").
21. Install an adjustable stop under the gearbox and hang the cylinder block on a lifting device or install an adjustable stop under the cylinder block. Slightly lift the cylinder block, relieving the right support of the power unit.
22. Unscrew the bolts securing the gearbox to the unit (see point 18 "Gearbox - removal and installation").
23. Unscrew the upper bolt nut of the right support cushion (see point 4 "Powertrain supports and rods - removal and installation").
24. Using a 13 mm socket wrench, unscrew the three bolts securing the right engine support bracket to the cylinder block.
25. Remove the engine support bracket together with the upper generator mounting bracket.
26. Using a 15 mm socket wrench, unscrew the three bolts securing the support bracket to the right side member under the right front wing of the car.
27. Remove the bracket together with the right engine support.
28. Slightly rocking the cylinder block, we disconnect it from the gearbox and remove it from the engine compartment.
Installation
We install the cylinder block and all removed parts on the car in the reverse order of removal, after which we install the removed units and assemblies on it.